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1,1,1-Trichloroethane

Solvent, now banned for ozone depletion

  • 4 min read
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Through Solvent, Montreal Protocol and Hydrogen chloride

Production

1,1,1-Trichloroethane was first reported by Henri Victor Regnault in 1840. Industrially, it is usually produced in a two-step process from vinyl chloride. In the first step, vinyl chloride reacts with hydrogen chloride at 20–50 °C (68–122 °F) to produce 1,1-dichloroethane:

H2C=CHCl + HCl → CH3CHCl2

This reaction is catalyzed by a variety of Lewis acids, mainly aluminium chloride, iron(III) chloride, or zinc chloride. The 1,1-dichloroethane is then converted to 1,1,1-trichloroethane by reaction with chlorine under ultraviolet irradiation:

CH3CHCl2 + Cl2 → CH3CCl3 + HCl

This reaction proceeds at 80%–90% yield, and the hydrogen chloride byproduct can be recycled to the first step in the process. The major side-product is the related compound 1,1,2-trichloroethane, from which the 1,1,1-trichloroethane can be separated by distillation.

A somewhat smaller amount is produced from the reaction of 1,1-dichloroethene and hydrogen chloride in the presence of an iron(III) chloride catalyst:

CH2=CCl2 + HCl → CH3CCl3

It is sold with stabilizers because it is unstable with respect to dehydrochlorination and attacks some metals. Stabilizers comprise up to 8% of the formulation, including acid scavengers (epoxides, amines) and complexants. One discontinued product contained only 1,4-dioxane (2%±1%), while another chemical supplier included 2.5% 1,4-dioxane, 0.47% 1,2-butylene oxide, and 0.35% nitromethane as stabilizers.

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