NASA Solar Technology Application Readiness

Development and performance

The purpose of NSTAR program was to develop a xenon-fueled ion propulsion system for deep space missions. The NSTAR electrostatic ion thruster was developed at NASA's Glenn Research Center and manufactured by Hughes, and Spectrum Astro, Inc. in the early 1990s. The feed system development was a collaborative effort between JPL and Moog Inc.

The ions are accelerated through two fine grids with roughly a 1300 V difference between them for 2.3 kW operation, with a thrust of 20-92 mN, a specific impulse of 19000-30500 N·s/kg (1950-3100 s) and a total impulse capability of 2.65 x10⁶ Ns on DS1.

In 1996, the prototype engine endured 8000 hours of continuous operation in a vacuum chamber that simulates conditions of outer space. The results of the prototyping were used to define the design of flight hardware that was built for Deep Space 1 probe. One of the challenges was developing a compact and light weight power processing unit that converts power from the solar arrays into the voltages needed by the engine.

Performance

The engine achieves a specific impulse of up to three thousand seconds. This is an order of magnitude higher than traditional space propulsion methods, resulting in a mass savings of approximately half. Although the engine produces just 92 millinewtons (0.331 ounce-force) thrust at maximum power (2,100W on DS1 mission), the craft achieved high speed because ion engines thrust continuously for long periods of time. "The 30-cm ion thruster operates over a 0.5 kW to 2.3 kW input power range providing thrust from 19 mN to 92 mN. The specific impulse ranges from 1900 s at 0.5 kW to 3100 s at 2.3 kW."