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Palo Verde Nuclear Generating Station

Nuclear power plant located near Tonopah, Arizona

  • 10 min read
  • 7 chapters

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Its average electric power production is about 3.3 gigawatts (GW), serving about four million people. Arizona Public Service (APS) owns 29.1% of, and operates the plant. Its other owners are the Salt River Project (20.2%), the El Paso Electric Company (15.8%), Southern California Edison (15.8%), PNM Resources (7.5%), the Southern California Public Power Authority (5.9%), and the Los Angeles Department of Water and Power (5.7%). APS was granted a 20-year license extension to operate through 2045 for Unit 1, 2046 for Unit 2, and 2047 for Unit 3, with the option to submit a subsequent license renewal application for extended operation.

The Palo Verde Generating Station, lying in the Northeastern Sonoran Desert, is the only large nuclear power plant in the world that is not near a large body of water. The power plant cools and condenses the steam that it produces by using treated sewage water from several nearby cities and towns.

Description

The Palo Verde Generating Station is located on 4,000 acres (1,600 ha) of land, and it consists of three pressurized water reactors, each with an original capacity to produce 1.27 GW of electric power. After a power up-rate, each reactor is able to produce 1.4 GW of electric power. The usual power production capacity is about 70 to 95 percent of this. This nuclear power plant is a major source of electric power for the densely populated parts of Southern Arizona, Southern California, and Central New Mexico e.g. the Phoenix, and Tucson, Arizona; Albuquerque, New Mexico; Las Vegas, Nevada; Los Angeles, and San Diego, California metropolitan areas.

The Palo Verde Generating Station produces about 35 percent of the electric power that is generated in Arizona. It became fully operational by 1988, took twelve years to build and cost about $5.9 billion. The power plant employs about 2,055 full-time employees.

The Palo Verde Generating Station supplied electricity at an operating cost (including fuel and maintenance) of 4.3 cents per kilowatt-hour in 2015. In 2002, Palo Verde supplied electricity at 1.33 cents per kilowatt-hour; that price was cheaper than the cost of coal (2.26 cents per kW·h) or natural gas (4.54 cents per kW·h) in the region, but more expensive than hydroelectric power (0.63 cents per kW·h). Also in 2002, the wholesale value of the electricity produced was 2.5 cents per kW·h. By 2007, the wholesale value of electricity at the Palo Verde Generating Station was 6.33 cents per kW·h.

At the time of its 2011 license renewal, the Arizona Public Service Company reported that since its commissioning, Palo Verde's electricity production had offset the emission of almost 484 million metric tons of carbon dioxide (the equivalent of taking up to 84 million cars off the road for one year); more than 253,000 metric tons of sulfur dioxide; and 618,000 metric tons of nitrogen oxide. The company noted, "If Palo Verde were to cease operation at the end of the original license, replacement cost of natural gas generation—the least expensive alternative—would total $36 billion over the 20-year license renewal period."

Bechtel Power Corporation was the Architect/Engineer/Constructor for the facility initially under the direction of the Arizona Nuclear Power Project (a joint APS/SRP endeavor), later managed exclusively by Arizona Public Service. Edwin E. Van Brunt was the key APS executive in charge of engineering, construction, and early operations of the plant. William G. Bingham was the Bechtel Chief Engineer for the project. Arthur von Boennighausen was one of the Owner's Representatives for Arizona Public Service.

At its location in the Arizona desert, Palo Verde is the only nuclear generating facility in the world that is not located adjacent to a large body of above-ground water. The facility evaporates water from the treated sewage of several nearby municipalities to meet its cooling needs. Up to 26×109 US gallons (9.8×107 m3) of treated water are evaporated each year. This water represents about 25% of the annual overdraft of the Arizona Department of Water Resources Phoenix Active Management Area. At the nuclear plant site, the wastewater is further treated and stored in an 85-acre (34 ha) reservoir and a 45-acre (18 ha) reservoir for use in the plant's wet cooling towers.

The nuclear power heated steam system for each unit was designed and supplied by Combustion Engineering, designated the System 80 standard design–a predecessor of the newer standard System 80+ design. Each primary system originally supplied 3.817 GW of thermal power to the secondary (steam) side of each plant. The design is a so-called 2 × 4, with each of four main reactor coolant pumps circulating more than 60,000 gallons per minute of primary-side water through 2 large steam generators.

The main turbine generators were supplied by General Electric. When installed, they were the largest in the world, capable of generating 1.447 GW of electricity each. They remain the largest 60 Hz turbine generators. Unlike most multi-unit nuclear power plants, each unit at Palo Verde is an independent power plant, sharing only a few minor systems. The reactor containment buildings are some of the largest in the world at about 2.6 million cubic feet (74,000 m3) enclosed. The three containment domes over the reactors are made of 4-foot (1.2 m) thick concrete.

The facility's design incorporates features to enhance safety by addressing issues identified earlier in the operation of commercial nuclear reactors. The design is also one of the most spacious internally, providing exceptional room for the conduct of operations and maintenance by the operating staff.

The Palo Verde 500 kV switchyard is a key point in the western states' power grid and is used as a reference point in the pricing of electricity across the southwest United States. Many 500 kV power lines from companies like Southern California Edison and San Diego Gas & Electric send power generated at the plant to Los Angeles and San Diego via Path 46, respectively. In addition, due to both the strategic interconnections of the substation and the large size of the generating station, the Western Electricity Coordinating Council considers a simultaneous loss of 2 of the 3 units the worst-case contingency for system stability.

The owners applied for a construction permit for two additional units in the late 1970s. These units were cancelled for economic-risk reasons before the permits were issued. Those two additional units would not have been on the same geometric arc as the three existing units; instead, they would have been arranged south of Unit 3 on a north–south axis.

The existing units are the only commercial reactors in use in the United States that were engineered to operate on 100% MOX fuel cores. Because nuclear fuel is not reprocessed in the United States, the reactors have always operated on fresh UOX fuel.

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