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Superheterodyne receiver

Type of radio receiver

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1955 AM-only Toshiba vacuum tube radio model 6SC-19, with 5 tubes.
池田正樹 - Masaki Ikeda ( talk ) · Public domain

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The design became important during the rapid growth of broadcast radio in the 1920s. As amplitude modulation (AM) stations multiplied, receivers had to handle crowded bands and signals that ranged from strong local stations to weak distant ones. Many earlier sets required several tuning controls to be adjusted together, and their performance varied widely. The superheterodyne offered a more practical path to stable gain, sharper selectivity, and simpler operation, especially as vacuum tubes (valves) improved and became cheaper.

The principle had been developed earlier, but the superheterodyne did not become widely used until the mid-1920s, when receiver designs and vacuum tubes improved enough for practical mass production. Patent control and licensing also played a role. The Radio Corporation of America (RCA) and associated companies held key rights and influenced which receiver types could be manufactured. By the early 1930s, as licensing issues eased, the superheterodyne largely replaced earlier receivers.

History

Radio direction finding

Radio direction-finding (RDF) required the accurate amplification of weak signals. RDF equipment used in World War I operated at frequencies from about 50 kHz to 2 MHz. Armstrong stated that the motivation for the superheterodyne was to extend the usable frequency range of such systems, allowing reception of higher-frequency emissions, such as those from aircraft ignition.

Origins

Incoming radio signals are very weak, and early sets were limited by the available means of amplification. Crystal detector receivers provided rectification without gain and were widely used in inexpensive sets produced by companies such as Crosley. The introduction of the audion (triode) made amplification possible and enabled louder reception, but early vacuum tubes were expensive and had limited performance. Much of early receiver architecture was driven by the cost of gain; in 1920 a triode cost $7.00, about $113 now.

Receiver performance is commonly described in terms of sensitivity, selectivity, fidelity, distortion, and noise. Sensitivity is the ability to receive weak signals at a usable level, while selectivity is the ability to discriminate the desired signal from signals at other frequencies. Fidelity and distortion describe the accuracy of the recovered audio, while receiver noise limits the weakest signal that can be used.

Herold placed the years from about 1907 to 1927 in the first major period of receiving-tube development. The triode gave receiver designers a practical amplifier, and it also made oscillators, feedback circuits, heterodyne reception, and the superheterodyne possible. Since tubes were still expensive and limited, many receiver circuits of the period were attempts to get useful gain and selectivity from as few tubes as possible. Several approaches followed:

  • Regenerative receivers increased gain and selectivity with feedback.
  • Reflex receivers reused a single tube as two amplification stages to reduce cost.
  • The Neutrodyne stabilized tuned radio-frequency amplifiers by canceling unwanted feedback, allowing more gain per tube.
  • Superregenerative receivers, which achieve very high gain, were developed by Edwin H. Armstrong in 1922 while studying the regenerative receiver. The circuit did not become widely used in broadcast or television reception.

Broadcasting expanded rapidly, increasing the number of stations and available programs. Westinghouse entered broadcasting after Frank Conrad began transmitting from his home soon after World War I. The number of U.S. broadcasting stations grew from five in 1921 to 530 in 1924. By the late 1920s, the growth of broadcasting placed greater demands on receivers. As one contemporary review observed, “receivers which were giving satisfactory service at the beginning of that period are now obsolete.” With more stations on the air, sets needed better selectivity. Listeners also wanted to hear weaker distant stations, and improved loudspeakers made poor audio more noticeable.

At the same time, vacuum tubes improved and became less expensive. By 1925, the price of a triode had fallen to $3.59, and by 1936 to $0.59. As tubes became cheaper, the extra stages required by the superheterodyne became less of an economic disadvantage. Improved tubes also made stable gain, single-control tuning, and automatic gain control more practical, helping the superheterodyne become the standard broadcast receiver architecture.

Development

By the late 1910s, heterodyne reception was understood as a method of frequency conversion, and the use of vacuum tubes made it possible to generate local oscillations within the receiver. It was also recognized that amplification was easier at lower frequencies with the tubes then available, and that stable, high-gain amplification was difficult when the tuned frequency had to be varied across a wide range. According to Herold, "Triode RF amplifiers had been rather unsuccessful except at very low frequencies."

Related developments were occurring in carrier telephony. Telephone carrier systems also used frequency conversion, amplification, and selective filtering to carry multiple conversations on a single circuit. These progressed from adding a single-channel systems to multichannel multiplex systems by 1928.

In 1922, C. R. Leutz described the super-heterodyne as follows: "reduce the incoming frequency which may be, say 1,500,000 cycles (200 meters) to some super-audible frequency which can be amplified efficiently, then passing this current through a radio frequency amplifier and finally rectifying and carrying on with one or two stages of audio frequency amplification if desired. Transformation of the incoming signal frequency is usually accomplished by a heterodyne oscillator and rectifier."

A practical approach was to convert the received signal to a fixed intermediate frequency before amplification. The incoming signal was combined with a locally generated oscillation (LO) in a mixer stage (often called the first detector), producing sum and difference frequencies. The difference frequency, termed the intermediate frequency (IF), retained the original signal information while shifting it to a frequency more suitable for amplification and filtering.

Heterodyne reception was already present in earlier vacuum-tube designs. What distinguished the superheterodyne was the selection of a fixed intermediate frequency above the audio range, allowing subsequent stages to be optimized for a single frequency. In early conference discussion, engineers noted that heterodyne frequencies need not be audible.

After conversion, the signal was filtered and amplified at the intermediate frequency, detected to recover the audio, and further amplified for output. This separated tuning from amplification, allowing most of the receiver to operate at a fixed frequency without the need to retune high-selectivity stages. Selectivity was largely set in the intermediate-frequency stages, where more elaborate tuned circuits could be used without the need for adjustment. A 1921 article in QST showed how to use a 55 kHz tuned radio frequency receiver as a super-heterodyne by adding a tube as an oscillator (LO) and one as a detector. Frequencies between 375 kHz and 2 MHz could be received.

Multigrid tubes, particularly the screen-grid tetrode, improved both RF and IF amplification.

Market acceptance

The early superheterodyne required additional circuitry for frequency conversion and a local oscillator, making it more expensive than simpler receivers. Although it offered greater sensitivity and easier tuning, these advantages did not initially displace tuned radio-frequency receivers, which remained common through the 1920s. The introduction of the pentagrid converter around 1933 reduced the tube count and made inexpensive superheterodyne receivers practical.

A shift occurred in 1923, when David Sarnoff of RCA observed a superheterodyne receiver incorporating improvements by Harry Houck and cancelled existing receiver production orders, replacing them with superheterodyne designs.

Houck's work addressed practical limitations of earlier superheterodyne receivers, particularly in the generation and coupling of the local oscillator signal. These changes allowed consistent frequency conversion and reliable operation in production sets, and were credited with making the superheterodyne suitable for manufacture rather than limited to experimental use.

Early superheterodyne receivers typically used low intermediate frequencies due to the limitations of triode amplifiers at radio frequencies. While this allowed stable amplification, it also resulted in poor image rejection and increased susceptibility to interference. As improved vacuum tubes became available, higher intermediate frequencies were adopted, improving performance in increasingly crowded broadcast bands.

Ease of operation mattered in commercial adoption. Early receivers often required the adjustment of several tuning controls, each modifying different tuned circuits. Selecting a station with a single-control tuning was a clear improvement. Earlier work on simplified tuning had been described by John L. Hogan, and by the mid-1920s practical single-dial superheterodyne designs were being published.

Control of signal strength became increasingly important with some signals being much stronger than others. In 1928, H. A. Wheeler of the Hazeltine Corporation described an automatic volume control (AVC) system that adjusted receiver gain in response to signal strength such that "loud speaker intensity reaches approximately the desired level for each signal, independent of the signal intensity and therefore irrespective of a reasonable amount of fading."

By 1930, improved vacuum tubes such as the screen-grid tetrode were incorporated into superheterodyne receivers, further improving gain and stability. During the same period, RCA expanded licensing of superheterodyne patents to other manufacturers amid antitrust pressures, extending access to the design while maintaining royalty arrangements. The superheterodyne was part of the patents and licensing issues of early radio

The pentagrid converter tube further reduced the price of a superheterodyne radio, enabling the "All-American Five" receiver, using only five tubes: usually a converter (mixer/local oscillator), an IF amplifier, a detector/audio amplifier, audio power amplifier, and a rectifier. Converter tubes reduced cost and parts count by combining oscillator and mixer functions in one tube. Herold described the pentagrid converter as the most satisfactory of the earlier multigrid converter tubes and noted that it remained widely used. Since the mid-1930s the superheterodyne design was used for almost all commercial radio and TV receivers.

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