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DSV Limiting Factor

Crewed full ocean depth rated submersible

  • 13 min read
  • 4 chapters

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Through Sonar, Plastic pollution and World War II

The vessel was used in the Five Deeps Expedition, becoming the first crewed submersible to reach the deepest point in all five oceans. Over 21 people have visited Challenger Deep, the deepest area on Earth, in the DSV. Limiting Factor was used to identify the wrecks of the destroyers USS Johnston at a depth of 6,469 m (21,224 ft), and USS Samuel B. Roberts at 6,865 m (22,523 ft), in the Philippine Trench, the deepest dives on wrecks. It has also been used for dives to the French submarine Minerve (S647) at about 2,350 m (7,710 ft) in the Mediterranean sea, and RMS Titanic at about 3,800 m (12,500 ft) in the Atlantic.

Design and construction

The submersible is based on a spherical titanium pressure hull for two occupants, seated side by side, which has three wide angle acrylic viewports in front of the crew, one in front of each seat, and one below and between them. If the bow is defined as the side in which the viewports are mounted, the vessel is wider than it is long.

The vessel is equipped with a manipulator arm on the starboard side of the pressure hull, a system to drop ballast, and a cluster of five, fixed direction, ducted propeller, marine thrusters at each of the port and starboard ends of the outer hull for propulsion and maneuvering, as can be seen in the photographs. These thrusters provide three axis translational motion and two axis (yaw and roll) rotation.

The vessel is commercially certified for unlimited full ocean depth operations by DNV.

The Limiting Factor normally operates from a dedicated support vessel, DSSV Pressure Drop, but can also be operated from other suitably equipped vessels.

Specifications

Operational limits

The vessel is certified by DNV for a maximum dive depth of 11,000 m (36,000 ft), exceeding that of the Challenger Deep, the ocean's deepest known point. It can withstand a tested pressure of 14,000 msw (46,000 fsw, 1,400 bar, 20,000 psi), significantly exceeding the certified pressure and affording a large margin of safety. The 36000/2 is commercially rated for repeated dives to full ocean depth.

Principal dimensions

The vessel is unusual in that it can travel on three primary axes, and in practice does a large amount of traveling vertically. If one uses the direction in which the occupants look out on the surroundings through physical windows to define the bow, it is wider than it is long. Alternatively it may be considered to have a bow at either end of the long axis, depending on the direction of motion at the time, like a proa. The long horizontal axis is 4.6 m (15 ft), while the short horizontal axis extent is only 1.9 m (6 ft 3 in). The height is 3.7 m (12 ft).

Masses, weights and volumes

  • Mass = 12,500 kg (27,600 lb)
  • Dry weight = 11,700 kg (25,800 lb)
  • Variable ballast = up to 500 kg (1,100 lb) dive weights, and 100 kg (220 lb) trim weights
  • Payload = approximately 220 kg (490 lb)

The vessel is operated by a pilot, and has seating for an observer

Buoyancy

  • Surface ballast = 2,150 L (76 ft3)
  • Syntactic foam buoyancy is used

Structure

The pressure hull is a 1,500 mm (59 in) inside diameter by 90 mm (3.5 in) thick grade 5 titanium (Ti-6Al-4V ELI) alloy sphere machined to within 99.933% of spherical (for enhanced buckling stability). The sphere was built as two forged titanium domes that interlock with o-ring seals. The structure is certified for repeated dives to full ocean depth. The hydrodynamic fairing of the outer surface shell is non-structural and removable for access to equipment.

Performance

  • Endurance = 16 hours +96 hours on emergency systems
  • Speed = 1 to 2 kn (1.7 to 3.4 ft/s; 0.5 to 1.0 m/s) vertical, 2 to 3 kn (3.4 to 5.1 ft/s; 1.0 to 1.5 m/s) lateral
  • Hull form configuration has been optimized for vertical travel, as much of the traveling time will be spent ascending and descending through the water column

Power

The vessel is operated from a dual 24 V battery power supply and emergency supply, which can be jettisoned in an emergency. The main battery stores 65 kW·h.

Propulsion

There are 4 × 5.5 kW (7.4 hp) horizontal propulsion thrusters (main thrusters), 4 × 5.5 kW vertical thrusters, and 2 × 5.5 kW maneuvering thrusters, mounted in two clusters at the opposite extremes of the long dimension. These can each be jettisoned if they become fouled on an obstruction, allowing the vessel to break free in an emergency.

Manipulator

The DSV is fitted with a single Kraft Telerobotics "Raptor" hydraulically powered 7-function manipulator with force feedback, at the starboard side of the pressure hull.

Ergonomics, safety, and life support

The forward and downward view through the three ultra-wide angle acrylic viewports is unobstructed by structure or appendages, and illuminated by ten externally mounted high output LED lighting panels of 20,000 lumens each. The limited direct field of view through the ports is augmented by an array of four full ocean depth capable low-light cameras. Four high definition cameras are also provided to record missions.

Maneuvering is by control joystick, touch screen and manual override.

The cabin is temperature and humidity controlled, and the life support system uses carbon dioxide scrubbers and oxygen replenishment. Emergency life support is rated for 96 hours. All routine maintenance can be done using standard tools. Emergency release systems are provided for the batteries, so they can be jettisoned if they fail dangerously, and for the thrusters and manipulator arm, in case they get snagged on an obstacle which could prevent the vessel from surfacing.

Deployment and recovery

Launch and recovery from DSSV Pressure Drop is by a hydraulic luffing (tilting) A-frame over the transom. The vessel is stowed on deck in a cradle.

Name

The naming of these vessels is a large tip of the hat to, and with no small amount of admiration for, Iain M Banks' brilliant "Culture" science fiction series.

— Victor Vescovo

In Iain M. Banks' novel The Player of Games, the General Offensive Unit (demilitarised) Limiting Factor is the sapient warship provided to the main character Jernau Morat Gurgeh for transport to the Empire of Azad to take part in a board game tournament. It is nominally demilitarised, but retains part of its main armament.

After the sale of the submersible to the research group Inkfish in 2022, it was renamed Bakunawa after the Filipino mythological creature Bakunawa.

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