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Five whys

Iterative interrogative technique

  • 6 min read
  • 4 chapters

Related on Lably

Through Iteration, Skill and Causality

The method asserts that the answer to the final "why" asked in this manner should reveal the root cause of the problem. The number of whys may be higher or lower depending on the complexity of the analysis and problem.

The technique was described by Taiichi Ohno at Toyota Motor Corporation. Others at Toyota and elsewhere have criticized the five whys technique for being too basic and having an arbitrarily shallow depth as a root cause analysis tool (see § Criticism).

Example

An example of a problem is: bolts are cross-threading in the engine block on the production line.

  1. Why? – The threads aren't cut cleanly.
  2. Why? – The cutting tool on the lathe wasn't changed today.
  3. Why? – The replacement cutting tool bin was empty.
  4. Why? – The bin's contents had fallen and rolled under the shelves.
  5. Why? – One of the feet on the shelves has rusted and failed, making the shelves unstable, and when it was jostled, many parts fell on the floor, including the lost cutting tools.

In this example, five iterations of asking why is sufficient to get to a root cause that can be addressed. The key idea of the method is to encourage the troubleshooter to avoid assumptions and logic traps and instead trace the chain of causality in direct increments from the effect through any layers of abstraction to a root cause that still has some connection to the original problem. In this example, the fifth "why" suggests a broken shelf foot, which can be immediately replaced to prevent the reoccurrence of the sequence of events that resulted in cross-threading bolts.

The nature of the answer to the fifth why in the example is also an important aspect of the five why approach, because solving the immediate problem may not solve the problem in the long run; the shelf foot may fail again. The real root cause points toward a process that is not working well or does not exist. In this case, the factory may need to add a process for regularly inspecting shelving units for instability, and fixing them when broken.

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