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Head restraint

  • 6 min read
  • 2 chapters

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Through Moment of inertia

A patent for an automobile "headrest" was granted to Benjamin Katz, a resident of Oakland, California, in 1921. Additional patents for such devices were issued in 1930 and in 1950, and subsequently. The major U. K. supplier of head restraints, Karobes, filed patents in the late 1950s and was still competitive in 1973 when British tests evaluated the quality of these devices.

Optional head restraints began appearing on North American cars in the mid-1960s, and were mandated by the U.S. National Highway Traffic Safety Administration (NHTSA) in all new cars sold in the U.S. after January 1, 1969. The U.S. regulation, called Federal Motor Vehicle Safety Standard 202, requires that head restraints meet one of the following two standards of performance, design, and construction:

  • During a forward acceleration of at least 8g on the seat supporting structure, the rearward angular displacement of the head reference line shall be limited to 45° from the torso reference line, or
  • Head restraints must be at least 700 mm (27.6 in) above the seating reference point in their highest position and not deflect more than 100 mm (3.9 in) under a 372 N⋅m (3,292 in⋅lbf) moment. The lateral width of the head restraint, measured at a point either 65 mm (2.56 in) below the top of the head restraint or 635 mm (25.0 in) above the seating reference point must be not less than 254 mm (10.0 in) for use with bench seats and 171 mm (6.73 in) for use with individual seats. The head restraint must withstand an increasing rearward load until there is a failure of the seat or seat back, or until a load of 890 N (200 lbf) is applied.

An evaluation performed by NHTSA in 1982 on passenger cars found that "integral" head restraints—a seat back extending high enough to meet the 27.5 in (698.5 mm) height requirement—reduces injury by 17 percent, while adjustable head restraints, attached to the seat back by one or more sliding metal shafts, reduce injury by 10 percent. NHTSA has said this difference may be due to adjustable restraints being improperly positioned.

Reason for discomfort

Headrests are uncomfortable when they push the head forward. In such case there is effectively no gap behind the head and the headrest, or more technically, there's a 'negative' backset (or gap) as the headrest interferes with their natural neutral posture. Data shows that 16% of the population will experience headrest discomfort because of this issue. The rest of the population experiences no discomfort because there is no contact with the headrest, i.e. there is a gap between the head and headrest.

Headrests are designed this way because the regulated specs for headrests are set for the 'average' body posture. When the U.S. National Highway Traffic Safety Administration (NHTSA) revised the standard which governs head restraints for all new cars manufactured after 2008, it established for the first time a requirement for the fore-aft position, or "backset". The backset requirements was set at a 55mm (2.1 in) gap behind the head of the "average" body posture. By definition, not everyone has the 'average' posture. The specs will therefore cause issues for this 16% subset of the population.

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