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Motorcycle handlebar

  • 4 min read
  • 2 chapters

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Through Brake

Construction

Handlebars are made from round-section metal tubing, typically aluminium alloys or chrome plated steel but also of carbon fibre and titanium, shaped to the desired contour. Holes may be drilled for the internal routing of control cables such as brake, throttle, and clutch. Risers hold the handlebars above their mounting position on the upper triple clamp or the top of the fork, and may be integrated into the bar itself or separate items. Each handlebar end may contain bar-end weights to damp vibration by isolating the bar's resonant frequency from that of the engine. Electrically heated grips may be fitted to provide warmth for the rider in cold weather.

Sizes

There are several size parameters that describe most motorcycle handlebars:

  • Width from grip to grip may vary from a single tiller to 37 inches (940 mm).
  • May rise above triple clamp up to 24 in (610 mm) or more, called ape hangers when very high, or may drop a few inches below, called clubman bars.
  • Pullback, the distance grips are behind their mounting location, may vary from 4.25 to 17 in (108 to 432 mm).
  • Diameters vary; commonly 7⁄8, 1, and 1+1⁄4 in (22, 25, and 32 mm), though oversized bars of 1+1⁄4, 1+1⁄2, and 1+3⁄4 in (32, 38, and 44 mm) may reduce to 1 in (25 mm) at the grips so standard controls may be mounted.

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