Plasma lamp

The internal-electrodeless lamp was invented by Nikola Tesla after his experimentation with high-frequency currents in evacuated glass tubes for the purposes of lighting and the study of high voltage phenomena. The first practical plasma lamps were the sulfur lamps manufactured by Fusion Lighting. This lamp suffered several practical problems and did not prosper commercially. Plasma lamps with an internal phosphor coating are called external electrode fluorescent lamps (EEFL); these external electrodes or terminal conductors provide the radio frequency electric field.

Description

Modern plasma lamps are a family of light sources that generate light by exciting plasma inside a closed transparent burner or bulb using radio frequency (RF) power. Typically, such lamps use a noble gas or a mixture of these gases and additional materials such as metal halides, sodium, mercury or sulfur. In modern plasma lamps, a waveguide is used to constrain and focus the electrical field into the plasma. In operation, the gas is ionized, and free electrons, accelerated by the electrical field, collide with gas and metal atoms. Some atomic electrons circling around the gas and metal atoms are excited by these collisions, bringing them to a higher energy state. When the electron falls back to its original state, it emits a photon, resulting in visible light or ultraviolet radiation, depending on the fill materials.

The first commercial plasma lamp was an ultraviolet curing lamp with a bulb filled with argon and mercury vapor developed by Fusion UV. That lamp led Fusion Lighting to the development of the sulfur lamp, a bulb filled with argon and sulfur that is bombarded with microwaves through a hollow waveguide. The bulb had to be spun rapidly to prevent the sulfur from burning through. Fusion Lighting did not prosper commercially, but other manufacturers continue to pursue sulfur lamps. Sulfur lamps, though relatively efficient, have had several problems, chiefly:

1. Limited life – Magnetrons had limited lives.
2. Large size
3. Heat – The sulfur burnt through the bulb wall unless it was rotated rapidly.
4. High power demand – They were not able to sustain a plasma in powers under 1000 W.

Limited life

In the past, the life of the plasma lamps was limited by the magnetron used to generate the microwaves. Solid-state RF chips can be used and give long lives. However, using solid-state chips to generate RF is currently an order of magnitude more expensive than using a magnetron and so only appropriate for high-value lighting niches. It has recently been shown by Dipolar of Sweden to be possible to extend the life of magnetrons to over 40,000 hours, making low-cost plasma lamps possible.

Heat and power

The use of a high-dielectric waveguide allowed the sustaining of plasmas at much lower powers—down to 100 W in some instances. It also allowed the use of conventional gas-discharge lamp fill materials which removed the need to spin the bulb. The only issue with the ceramic waveguide was that much of the light generated by the plasma was trapped inside the opaque ceramic waveguide.