Printing press

The printing press was invented by the German goldsmith Johannes Gutenberg around 1440, and its subsequent global spread revolutionized literary production and communication during the early modern period. The spread of printing brought about an era of mass communication in European society, allowing information to quickly spread across Europe and contributing to the Reformation and the Scientific Revolution. The cost of printed texts declined and their availability increased, facilitating higher adult literacy rates across Europe. Books increasingly appeared in vernacular languages rather than Latin, and national languages were standardized.

The basic design of the wooden handpress was largely consistent for over three centuries, until the Industrial Revolution. By 1800 Lord Stanhope had built a new iron printing press printing a sheet at one pull. In 1814, The Times adopted Friedrich Koenig's new presses, which incorporated steam power and rotary motion. Richard M. Hoe's rotary printing press, introduced in 1843, enabled much higher output; later rotary presses could produce millions of page impressions in a day. During the twentieth century, the letterpress was largely replaced by offset printing, phototypesetting, and digital printing in commercial work.

History

Johannes Gutenberg invented the movable-type printing press around 1440, utilizing four existing technologies: the screw press, movable type, the codex book format, and mechanized paper production. The economic and cultural changes of late medieval Europe brought about viable commercial conditions for his press. The urban middle class grew alongside trade and commerce, while the growing number of universities since the twelfth century had increased demand for books. Hand-copying was slow and expensive, and by the fifteenth century, the supply of manuscripts was much less than the demand.

Technological factors

Gutenberg integrated these four technologies into a single working system and added a number of innovations of his own, including a hand mold for casting type and an oil-based ink suited to metal type.

The first factor, the screw press, permitted direct pressure to be applied on a flat plane. Used for a variety of tasks and introduced by the Romans in the 1st century AD, it was often used by farmers for pressing grapes to make wine and olives to make oil. Gutenberg may also have been inspired by the paper presses which operated similarly to the screw press and were used across the German lands from the late 14th century. He adopted the basic design of the screw press, thereby mechanizing the printing process. Printing brought the machine different demands, and Gutenberg adapted the construction so that the platen (a flat surface) exerted even pressure across the paper with minimal smearing. Gutenberg introduced a movable undertable with a level surface on which the sheets could be swiftly changed.

Movable type is the typographical principle of writing a text from individual reusable characters. The Chinese artisan Bi Sheng invented the first movable type in the 11th century during the Song dynasty, using characters made of baked clay. Around 1300, Wang Zhen developed a set of movable wooden type, arranged on revolving tables, which he used to print a local gazetteer. Wang wrote about his invention in his agricultural treatise. Woodblock printing remained the primary method in East Asia. The oldest surviving book incorporating metal movable type is the Jikji dating to 1377, produced under the Korean state of Goryeo. However, none of the various East Asian methods gained widespread usage, largely due to their relative inefficiency. The logographic script used in China included thousands of distinct characters, resulting in high production costs for a full set of type. The Gutenberg press benefited from its use of the Latin alphabet with a relatively small set of characters.

The codex book format also dated to the Roman Empire, and was of utmost significance in the history of the book. By 500 AD, Christian and Muslim scribes had shifted from using scrolls to using codices. The codex proved more convenient than the scroll format because of its greater legibility, compact arrangement, lower costs, and the availability of both left and right pages.

Medieval papermakers had successfully mechanized the production of paper. Water-powered paper mills were in usage by 1282, resulting in much greater production and replacing the tedious processes associated with Chinese and Muslim papermaking. The number of papermaking centers grew rapidly in late 13th-century Italy, causing paper to become much cheaper than parchment. These centers became more common in Germany a century later.

However, the increased usage of paper was just as dependent on the rise of movable-type printing. Codices of parchment are superior in quality to any other writing material, and Gutenberg still made great use of them in his edition of the 42-line Bible. After much experimentation, he concluded that the formula for an oil-based ink worked best for printing with metal type.

Gutenberg's press

Gutenberg began working on the printing press around 1436, when he partnered with the gemcutter Andreas Dritzehn and the paper miller Andreas Heilmann. The first known mention of Gutenberg's work is in a 1439 lawsuit against him which describes his types, type molds, and collection of metals. Gutenberg had formerly worked as a professional goldsmith, and had obtained knowledge of metals from that craft. He was the first to produce type from an alloy of lead, tin, and antimony. This alloy produced a particularly durable type suitable for high-quality printing. To create these lead types, Gutenberg used a special matrix that allowed him to rapidly and precisely mold new type blocks from a uniform template. His type case is estimated to have contained 290 separate letter boxes including special characters, ligatures, and punctuation marks.

Gutenberg is also credited with introducing an oil-based ink, which was more durable than the previously used water-based inks. He used both paper and vellum (high-quality parchment) in his printing. He created a trial of color printing for a few of the page headings in the Gutenberg Bible, present only in some copies. The Mainz Psalter of 1453, likely designed by Gutenberg, featured elaborate red and blue printed initials and was published by his successors Johann Fust and Peter Schöffer.

Operation

A classical printing press is a stationary machine about 5 to 7 feet (1.5 to 2.1 m) long, 3 feet (0.91 m) wide, and 7 feet (2.1 m) tall. A compositor set the type, the small individual metal letters, into the desired lines of text. Several lines were arranged at once and inserted into a wooden frame, the galley. Once the correct number of pages was composed, the galleys were laid face up in another frame called a forme, which rested on a flat stone, the bed.

The type was inked using two pads of leather called ink balls and mounted on wooden handles. The ink balls were stuffed with wool or horsehair, and the leather was usually sheepskin, but sometimes also calfskin and dogskin. The compositor pressed the ink balls together to distribute the ink evenly, and then applied the balls to the type. A sheet of dampened paper was held together by various small pins and two thin frames, the tympan and the frisket. The paper was placed on the tympan, and the frisket, which contained cut-out openings matching the type, was folded over the sheet to protect the margins from ink.

The tympan and frisket were then folded down so that the paper rested on the inked type. The rounce (a small handle) and the windlass (a winch) were used to wind the bed under the platen. The compositor pulled a long lever, the bar, which drove a screw that pressed the platen onto the paper, and the elastic nature of the machine caused the bar to spring back after each pull. The rounce was then rotated in the opposite direction to move the bed away from the platen, the tympan and frisket were lifted, and the printed sheet was removed. Human hand worked the entire process until the development in the early 19th century of iron presses, some of which could be operated by steam power.

Mass production and spread in Europe

Gutenberg's mechanical movable-type printing press, alongside consumer demand for printed copies of Bibles and other religious works, precipitated the widespread growth of the printing industry across Europe. Gutenberg's print shop in Mainz was originally the only one in Europe, but by the end of the 15th century around 270 European cities were involved in printing. As early as 1480, there were printers active in 110 different places in Germany, Italy, France, Spain, the Netherlands, Belgium, Switzerland, England, Bohemia and Poland. The historians Lucien Febvre and Henri-Jean Martin conclude that by this date, the printed book was used throughout Europe.

In Italy, a center of early printing, print shops existed in 77 cities and towns by 1500, while 151 locations in Italy had hosted printing at some point by 1600. In 1600, nearly 3,000 printers are known to have been active in Italy. However, printing centers soon emerged, and one third of the Italian printers published in Venice.

By 1500, printing presses throughout Western Europe had produced over 20 million copies. Their output grew to an estimated 150–200 million copies by 1600. European printing presses c. 1600 could produce between 1,500 and 3,600 impressions per workday. By comparison, with manual woodblock printing, a skilled printer could print 1,500 to 2,000 double sheets per day. A printing block could be used for up to 25,000 prints with repairs. The Korean Kabin font metal movable type developed in 1434 could print 40 sheets per day. At least 750,000 copies of Erasmus's works were sold during his lifetime (1469–1536), while Martin Luther became Europe's most published author c. 1520, at the start of the Reformation. Printers across Germany reprinted 291 editions of Luther's 45 original works, and between 1518 and 1520 they distributed 300,000 printed copies of his works, with the widespread printing surprising both the pope and secular rulers.

Newspapers arose due to faster typographical production and falling costs (see Relation), and provided a new means of conveying current information to the public. The historian Andrew Pettegree argues that the Reformation directly contributed to the market for printed news. Printers who had gained readers from Luther's pamphlets kept them by producing news sheets discussing current events. These news pamphlets closely resembled the Reformation Flugschriften (printed pamphlets) in format, typically running to four or eight pages in quarto. In the early seventeenth century, a German publisher issued news bulletins on a regular schedule, creating the first weekly newspaper, and after the format spread it remained the principal news medium in northern Europe for over a century. Many libraries in Europe and North America contain works printed before 1501, known as incunabula.

Global spread

The printing press spread rapidly across Europe largely because the equipment was portable, making censorship efforts difficult. When religious or government entities attempted to curtail the technology in one city, the printers would relocate to neighboring cities, further accelerating the press's spread across Europe. Colonial and missionary networks spread the European-style printing press even farther, as Jesuit missionaries established a press at Goa in 1556 with João de Bustamante as its first printer. The Portuguese Jesuit Diogo de Mesquita acquired a press during a visit to Europe in 1586 and maintained it at Nagasaki, producing religious works in Japanese until his death in 1614. The Dominicans set up the first press in the Philippines, publishing the Doctrina Christiana. In the Ottoman Empire, Sephardi Jews quickly established a Hebrew press in Constantinople in 1493, an Armenian press was established in 1567, and a Greek press in 1627, but İbrahim Müteferrika established the first Arabic-script press for a Muslim readership in 1727. Esad of Ioannina assisted Müteferrika in the development of his press, which produced seventeen works before 1742. In the Americas, Juan Pablos established the first press in Mexico City in 1539, working on behalf of the Seville-based publisher Juan Cromberger, while British colonists established another press at Cambridge, Massachusetts, in 1638.

Industrial printing presses

The overall design of the wooden handpress was largely consistent throughout its long history, but its construction and performance improved considerably over three centuries, with metal screws replacing wooden ones c. 1550 and the tympan and frisket becoming standard fittings. Around 1620, the Dutch cartographer Willem Blaeu introduced a press with a more advanced hose arrangement and a more reliable mechanism for moving the type form into position beneath the platen, and printers introduced further changes over the next two centuries. As new metal components were introduced, the straight lever bar was curved to facilitate its movement, and screw dimensions were adjusted to suit particular press sizes. By the closing years of the wooden-press era, the Ramage press enhanced the speed of printing by incorporating a mechanism that returned the platen automatically after each impression. According to one estimate, these improvements raised press productivity by a factor of three or four between the mid-15th and late-16th centuries.

Several more innovations and improvements followed before the start of the Industrial Revolution. By 1800, Lord Stanhope had built the first iron printing press, which maintained the screw of the wooden hand press but increased the pressure from a single pull through a new arrangement of bar and spindle. To allow greater force on the frame, Stanhope cast the structure in iron. The Stanhope press could print a whole sheet in one pull, its chief advantage over the wooden press, and did so with far less effort on the lever. It could print 480 pages per hour, double the output of the old press.

The use of steam power for running the machinery and the rotary motion of cylinders also drastically altered the design of the printing press, and the German printer Friedrich Koenig successfully introduced both elements in his press designs developed between 1802 and 1818. Koenig moved to London in 1806, where the printers Thomas Bensley, George Woodfall, and Richard Taylor financed his experiments. In 1810, Koenig patented a press in 1810 that operated on both a steam engine and the old platen. A machine made to this design entered operation in Bensley's office in April 1811, with the engineer Andreas Friedrich Bauer assisting. He patented his first cylinder machine in October 1811. John Walter of The Times ordered two steam-driven double machines built under Koenig's patent of 1813, with The Times printing 1,100 sheets an hour on them from 29 November 1814. A further patent of 1814 covered a perfecting machine that printed both sides of a sheet in one operation; the first example was completed in 1816.

Rotary press

In the United States, Richard M. Hoe invented the steam-powered rotary printing press in 1843, which could produce millions of copies of a page in a single day. The transition to rolled paper, with continuous feed, greatly increased the rate of the presses. Hoe's original design produced up to 8,000 pages per, with 2,000 revolutions per hour each printing four page images. By 1891, The New York World and the Philadelphia Item were operating presses that produced either 90,000 four-page sheets per hour or 48,000 eight-page sheets.

In the mid-19th century, a separate class of jobbing presses emerged for small-format commercial work such as cards, billheads, and leaflets. Stephen P. Ruggles pioneered the platen jobber in Boston from the 1830s, and George Phineas Gordon refined it. Gordon's Franklin press was so influential that by 1894 at least eleven firms were manufacturing Gordon-type presses, and James Moran estimates that between 1840 and 1940, no fewer than 123 different kinds of treadle-driven jobbers were made in the United States alone. The quick pace of the platen jobber made it a significant force in reshaping the printing trade during the 19th century.

Machine composition

Type continued to be set by hand long after the press itself had been mechanized. Two hot-metal systems automated composition toward the end of the nineteenth century. Ottmar Mergenthaler's Linotype operated on a keyboard and assembled matrices to cast a whole line of type at once, and it became widely used, while Tolbert Lanston's 1887 Monotype cast single characters from hot metal. As most text was now machine set, hand-set foundry type went into decline, and machine composition remained standard until phototypesetting and digital methods displaced it in the later 20th century.

Later developments

During the 20th century, printing technology moved beyond the letterpress principle. Offset printing, developed in the early 1900s, transfers an image from a plate to a rubber blanket and then to paper, and its speed and high quality made it the dominant commercial printing method by mid-century. The introduction of phototypesetting in the 1960s and 1970s replaced hot-metal type composition with photographic methods, and the spread of desktop publishing software from the mid-1980s shifted much of the typesetting process to personal computers. By the early 21st century, digital printing had made short-run and on-demand production commercially viable, while offset remained the standard for high-volume work.