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Propfan

Type of aircraft engine

  • 22 min read
  • 5 chapters

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Through Turbofan, Airfoil and Altitude

Definition

In the 1970s, Hamilton Standard described its propfan as "a small diameter, highly loaded multiple bladed variable pitch propulsor having swept blades with thin advanced airfoil sections, integrated with a nacelle contoured to retard the airflow through the blades thereby reducing compressibility losses and designed to operate with a turbine engine and using a single stage reduction gear resulting in high performance". In 1982, the weekly aviation magazine Flight International defined the propfan as a propeller with 8–10 highly swept blades that cruised at a speed of 390–480 knots (450–550 miles per hour; 720–890 kilometres per hour), although its definition evolved a few years later with the emergence of contra-rotating propfans.

In 1986, British engine maker Rolls-Royce used the term open rotor as a synonym for the original meaning of a propfan. This action was to delineate the propfan engine type from a number of ducted engine proposals at the time that had propfan in their names. By the 2000s, open rotor (OR) became a preferred term for propfan technology in research and news reports, with contra-rotating open rotor (CROR) also occasionally being used to distinguish between single-rotation propfans. As of 2015, the European Aviation Safety Agency (EASA) defined an open rotor concretely (but broadly) as "a turbine engine fan stage that is not enclosed within a casing"; in contrast, it had only a working definition of an open rotor engine (the more commonly used term for propfan in the 21st century), calling it "a turbine engine featuring contra-rotating fan stages not enclosed within a casing." The engine uses a gas turbine to drive an unshrouded (open) contra-rotating propeller like a turboprop, but the design of the propeller itself is more tightly coupled to the turbine design, and the two are certified as a single unit.

In a 2017 Ahmed El-Sayed, a professor in the design and performance of aircraft engines, differentiated between turboprops (which have been in use since the 1940s) and propfans (which have yet to advance beyond a few prototypes) according to 11 different criteria, including number of blades, blade shape, tip speed, bypass ratio, Mach number, and cruise altitude.

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