Carpentry

History

Along with stone, wood is among the oldest building materials. The ability to shape it into tools, shelter, and weapons improved with technological advances from the Stone Age to the Bronze Age to the Iron Age. Some of the oldest archaeological evidence of carpentry are water well casings. These include an oak and hazel structure dating from 5256 BC, found in Ostrov, Czech Republic, and one built using split oak timbers with mortise and tenon and notched corners excavated in eastern Germany, dating from about 7,000 years ago in the early Neolithic period.

Relatively little history of carpentry was preserved before written language. Knowledge and skills were simply passed down over the generations. Even the advent of cave painting and writing recorded little. The oldest surviving complete architectural text is Vitruvius' ten books collectively titled De architectura, which discuss some carpentry. It was only with the invention of the printing press in the 15th century that this began to change, albeit slowly, with builders finally beginning to regularly publish guides and pattern books in the 18th and 19th centuries.

Some of the oldest surviving wooden buildings in the world are temples in China such as the Nanchan Temple built in 782, Greensted Church in England, parts of which are from the 11th century, and the stave church in Norway from the 12th and 13th centuries.

Europe

By the 16th century, sawmills were coming into use in Europe. The founding of America was partly based on a desire to extract resources from the new continent including wood for use in ships and buildings in Europe. In the 18th century part of the Industrial Revolution was the invention of the steam engine and cut nails. These technologies combined with the invention of the circular saw led to the development of balloon framing which was the beginning of the decline of traditional timber framing.

The 19th century saw the development of electrical engineering and distribution which allowed the development of hand-held power tools, wire nails, and machines to mass-produce screws. In the 20th century, portland cement came into common use and concrete foundations allowed carpenters to do away with heavy timber sills. Also, drywall (plasterboard) came into common use replacing lime plaster on wooden lath. Plywood, engineered lumber, and chemically treated lumber also came into use.

For types of carpentry used in America see American historic carpentry.

Training

Carpentry requires training which involves both acquiring knowledge and physical practice. In formal training a carpenter begins as an apprentice, then becomes a journeyman, and with enough experience and competency can eventually attain the status of a master carpenter. Today pre-apprenticeship training may be gained through non-union vocational programs such as high school shop classes and community colleges.

Informally a laborer may simply work alongside carpenters for years learning skills by observation and peripheral assistance. While such an individual may obtain journeyperson status by paying the union entry fee and obtaining a journeyperson's card (which provides the right to work on a union carpentry crew) the carpenter foreperson will, by necessity, dismiss any worker who presents the card but does not demonstrate the expected skill level.

Carpenters may work for an employer or be self-employed. No matter what kind of training a carpenter has had, some U.S. states require contractors to be licensed which requires passing a written test and having minimum levels of insurance.

Schools and programs

Formal training in the carpentry trade is available in seminars, certificate programs, high-school programs, online classes, in the new construction, restoration, and preservation carpentry fields. Sometimes these programs are called pre-apprenticeship training.

In the modern British construction industry, carpenters are trained through apprenticeship schemes where general certificates of secondary education (GCSE) in Mathematics, English, and Technology help but are not essential. However, this is deemed the preferred route, as young people can earn and gain field experience whilst training towards a nationally recognized qualification.

There are two main divisions of training: construction-carpentry and cabinetmaking. During pre-apprenticeship, trainees in each of these divisions spend 30 hours a week for 12 weeks in classrooms and indoor workshops learning mathematics, trade terminology, and skill in the use of hand and power tools. Construction-carpentry trainees also participate in calisthenics to prepare for the physical aspect of the work.

Upon completion of pre-apprenticeship, trainees who have passed the graded curriculum (taught by highly experienced journeyperson carpenters) are assigned to a local union and to union carpentry crews at work on construction sites or in cabinet shops as First Year Apprentices. Over the next four years, as they progress in status to Second Year, Third Year, and Fourth Year Apprentice, apprentices periodically return to the training facility every three months for a week of more detailed training in specific aspects of the trade.

In the United States, fewer than 5% of carpenters identify as female. A number of schools in the U.S. appeal to non-traditional tradespeople by offering carpentry classes for and taught by women, including Hammerstone: Carpentry for Women in Ithaca, NY, Yestermorrow in Waitsfield, VT and Oregon Tradeswomen in Portland, OR.

Apprenticeships and journeyperson

Tradesmen in countries such as Germany and Australia are required to fulfill formal apprenticeships (usually three to four years) to work as professional carpenters. Upon graduation from the apprenticeship, they are known as journeyperson carpenters.

Up through the 19th and even the early 20th century, the journeyperson traveled to another region of the country to learn the building styles and techniques of that area before (usually) returning home. In modern times, journeypeople are not required to travel, and the term now refers to a level of proficiency and skill. Union carpenters in the United States, that is, members of the United Brotherhood of Carpenters and Joiners of America, are required to pass a skills test to be granted official journeyperson status, but uncertified professional carpenters may also be known as journeypersons based on their skill level, years of experience, or simply because they support themselves in the trade and not due to any certification or formal woodworking education.

Professional status as a journeyperson carpenter in the United States may be obtained in a number of ways. Formal training is acquired in a four-year apprenticeship program administered by the United Brotherhood of Carpenters and Joiners of America, in which journeyperson status is obtained after successful completion of twelve weeks of pre-apprenticeship training, followed by four years of on-the-job field training working alongside journeyperson carpenters. The Timber Framers Guild also has a formal apprenticeship program for traditional timber framing. Training is also available in groups like the Kim Bồng woodworking village in Vietnam where apprentices live and work to learn woodworking and carpentry skills.

In Canada, each province sets its own standards for apprenticeship. The average length of time is four years and includes a minimum number of hours of both on-the-job training and technical instruction at a college or other institution. Depending on the number of hours of instruction an apprentice receives, they can earn a Certificate of Proficiency, making them a journeyperson, or a Certificate of Qualification, which allows them to practice a more limited amount of carpentry. Canadian carpenters also have the option of acquiring an additional Interprovincial Red Seal that allows them to practice anywhere in Canada. The Red Seal requires the completion of an apprenticeship and an additional examination.

Master carpenter

After working as a journeyperson for a while, a carpenter may go on to study or test as a master carpenter. In some countries, such as Germany, Iceland and Japan, this is an arduous and expensive process, requiring extensive knowledge (including economic and legal knowledge) and skill to achieve master certification; these countries generally require master status for anyone employing and teaching apprentices in the craft. In others, like the United States, 'master carpenter' can be a loosely used term to describe any skilled carpenter.

Fully trained carpenters and joiners will often move into related trades such as shop fitting, scaffolding, bench joinery, maintenance and system installation.

Materials

Carpenters traditionally worked with natural wood which has been prepared by splitting (riving), hewing, or sawing with a pit saw or sawmill called lumber (American English) or timber (British English). Today natural and engineered lumber and many other building materials carpenters may use are typically prepared by others and delivered to the job site. In 2013 the carpenters union in America used the term carpenter for a catch-all position. Tasks performed by union carpenters include installing "...flooring, windows, doors, interior trim, cabinetry, solid surface, roofing, framing, siding, flooring, insulation, ...acoustical ceilings, computer-access flooring, metal framing, wall partitions, office furniture systems, and both custom or factory-produced materials, ...trim and molding,... ceiling treatments, ... exposed columns and beams, displays, mantels, staircases...metal studs, metal lath, and drywall..."

Health and safety

United States

Carpentry is often hazardous work. Types of woodworking and carpentry hazards include: machine hazards, flying materials, tool projection, fire and explosion, electrocution, noise, vibration, dust, and chemicals. In the United States the Occupational Safety and Health Administration (OSHA) tries to prevent illness, injury, and fire through regulations. However, self-employed workers are not covered by the OSHA act. OSHA claims that "Since 1970, workplace fatalities have been reduced by more than 65 percent and occupational injury and illness rates have declined by 67 percent. At the same time, U.S. employment has almost doubled." The leading cause of overall fatalities, called the "fatal four," are falls, followed by struck by object, electrocution, and caught-in/between. In general construction "employers must provide working conditions that are free of known dangers. Keep floors in work areas in a clean and, so far as possible, dry condition. Select and provide required personal protective equipment at no cost to workers. Train workers about job hazards in a language that they can understand." Examples of how to prevent falls includes placing railings and toe-boards at any floor opening which cannot be well covered and elevated platforms and safety harness and lines, safety nets, stair railings, and handrails.

Safety is not just about the workers on the job site. Carpenters' work needs to meet the requirements in the Life Safety Code such as in stair building and building codes to promote long-term quality and safety for the building occupants.

Types of carpentry

• Conservation carpenter works in architectural conservation, known in the U.S. as a "preservation" or "restoration"; a carpenter who works in historic preservation, maintaining structures as they were built or restoring them to that condition.
• Cooper, a barrel maker.
• Formwork carpenter creates the shuttering and falsework used in concrete construction, and reshores as necessary.
• Framer is a carpenter who builds the skeletal structure or wooden framework of buildings, most often in the platform framing method. A framer who specializes in building with timbers and traditional joints rather than studs is known as a timber framer.
• Log builder builds structures of stacked horizontal logs with limited joints.
• Joiner (a traditional name now rare in North America), is one who does cabinetry, furniture making, fine woodworking, model building, instrument making, parquetry, joinery, or other carpentry where exact joints and minimal margins of error are important. Various types of joinery include:
  • Cabinetmaker is a carpenter who does fine and detailed work specializing in the making of cabinets made from wood, wardrobes, dressers, storage chests, and other furniture designed for storage.
  • Finish carpenter (North America), also trim carpenter, specializes in installing millwork ie; molding and trim, (such as door and window casings, mantels, crown mouldings, baseboards), engineered wood panels, wood flooring and other types of ornamental work such as turned or Carved objects. Finish carpenters pick up where framing ends off, including hanging doors and installing cabinets. Finish Carpenters are often referred to colloquially as "millworkers", but this title actually pertains to the creation of moldings on a mill.
  • Furniture maker is a carpenter who makes standalone furniture such as tables, and chairs.
  • Luthier is someone who makes or repairs stringed instruments. The word luthier comes from the French word for lute, "luth".
• Set carpenter builds and dismantles temporary scenery and sets in film-making, television, and the theater.
• Shipwright specializes in fabrication maintenance, repair techniques, and carpentry specific to vessels afloat. When assigned to a ship's crew would they would be known as a "Ship's Carpenter". Such a carpenter patrols the vessel's carpenter's walk to examine the hull for leaks.

Other

• Japanese carpentry, daiku is the simple term for carpenter, a Miya-daiku (temple carpenter) performs the work of both architect and builder of shrines and temples, and a sukiya-daiku works on teahouse construction and houses. Sashimono-shi build furniture and tateguya do interior finishing work.
• Green carpentry specializes in the use of environmentally friendly, energy-efficient and sustainable sources of building materials for use in construction projects. They also practice building methods that require using less material and material that has the same structural soundness.
• Recycled (reclaimed, repurposed) carpentry is carpentry that uses scrap wood and parts of discarded or broken furniture to build new wood products.