Lably
Skip to content

Ceramic capacitor

Fixed-value capacitor using ceramic

  • 40 min read
  • 6 chapters
A small ceramic capacitor, a standard component in building electronic devices.
Evan-Amos · Public domain

Related on Lably

Through Capacitor, Dielectric and Electrode

  • Class 1 ceramic capacitors offer high stability and low losses for resonant circuit applications.
  • Class 2 ceramic capacitors offer high volumetric efficiency for buffer, by-pass, and coupling applications.

Ceramic capacitors, especially multilayer ceramic capacitors (MLCCs), are the most produced and used capacitors in electronic equipment that incorporate approximately one trillion (1012) pieces per year.

Ceramic capacitors of special shapes and styles are used as capacitors for RFI/EMI suppression, as feed-through capacitors and in larger dimensions as power capacitors for transmitters.

History

Since the beginning of the study of electricity non-conductive materials such as glass, porcelain, paper and mica have been used as insulators. These materials some decades later were also well-suited for further use as the dielectric for the first capacitors.

Even in the early years of Marconi's wireless transmitting apparatus, porcelain capacitors were used for high voltage and high frequency application in the transmitters. On the receiver side, the smaller mica capacitors were used for resonant circuits. Mica dielectric capacitors were invented in 1909 by William Dubilier. Prior to World War II, mica was the most common dielectric for capacitors in the United States.

Mica is a natural material and not available in unlimited quantities. So in the mid-1920s the deficiency of mica in Germany and the experience in porcelain—a special class of ceramic—led in Germany to the first capacitors using ceramic as dielectric, founding a new family of ceramic capacitors. Paraelectric titanium dioxide (rutile) was used as the first ceramic dielectric because it had a linear temperature dependence of capacitance for temperature compensation of resonant circuits and can replace mica capacitors. In 1926 these ceramic capacitors were produced in small quantities with increasing quantities in the 1940s. The style of these early ceramics was a disc with metallization on both sides contacted with tinned wires. This style predates the transistor and was used extensively in vacuum-tube equipment (e.g., radio receivers) from about 1930 through the 1950s.

But this paraelectric dielectric had relatively low permittivity so that only small capacitance values could be realized. The expanding market of radios in the 1930s and 1940s create a demand for higher capacitance values but below electrolytic capacitors for HF decoupling applications. Discovered in 1921, the ferroelectric ceramic material barium titanate with a permittivity in the range of 1,000, about ten times greater than titanium dioxide or mica, began to play a much larger role in electronic applications.

The higher permittivity resulted in much higher capacitance values, but this was coupled with relatively unstable electrical parameters. Therefore, these ceramic capacitors only could replace the commonly used mica capacitors for applications where stability was less important. Smaller dimensions, as compared to the mica capacitors, lower production costs and independence from mica availability accelerated their acceptance.

The fast-growing broadcasting industry after the Second World War drove deeper understanding of the crystallography, phase transitions and the chemical and mechanical optimization of the ceramic materials. Through the complex mixture of different basic materials, the electrical properties of ceramic capacitors can be precisely adjusted. To distinguish the electrical properties of ceramic capacitors, standardization defined several different application classes (Class 1, Class 2, Class 3). It is remarkable that the separate development during the War and the time afterwards in the US and the European market had led to different definitions of these classes (EIA vs IEC), and only recently (since 2010) has a worldwide harmonization to the IEC standardization taken place.

The typical style for ceramic capacitors beneath the disc (at that time called condensers) in radio applications at the time after the War from the 1950s through the 1970s was a ceramic tube covered with tin or silver on both the inside and outside surface. It included relatively long terminals forming, together with resistors and other components, a tangle of open circuit wiring.

The easy-to-mold ceramic material facilitated the development of special and large styles of ceramic capacitors for high-voltage, high-frequency (RF) and power applications.

With the development of semiconductor technology in the 1950s, barrier layer capacitors, or IEC class 3/EIA class IV capacitors, were developed using doped ferroelectric ceramics. Because this doped material was not suitable to produce multilayers, they were replaced decades later by Y5V class 2 capacitors.

The early style of the ceramic disc capacitor could be more cheaply produced than the common ceramic tube capacitors in the 1950s and 1970s. An American company in the midst of the Apollo program, launched in 1961, pioneered the stacking of multiple discs to create a monolithic block. This "multi-layer ceramic capacitor" (MLCC) was compact and offered high-capacitance capacitors. The production of these capacitors using the tape casting and ceramic-electrode cofiring processes was a great manufacturing challenge. MLCCs expanded the range of applications to those requiring larger capacitance values in smaller cases. These ceramic chip capacitors were the driving force behind the conversion of electronic devices from through-hole mounting to surface-mount technology in the 1980s. Polarized electrolytic capacitors could be replaced by non-polarized ceramic capacitors, simplifying the mounting.

In 1993, TDK Corporation succeeded in displacing palladium bearing electrodes with much cheaper nickel electrodes, significantly reducing production costs and enabling mass production of MLCCs. This technological improvement allowed price-based substitution of palladium following an increase in the price of palladium in 2000, which, when combined with manufacturers using their stockpiles instead of buying from the market and the slump in electronics demand during the dot com bubble, led to the 2001 demand for palladium in electronics collapsing to one third of the previous year (2.16 to 0.7 million OzT). As of 2025, demand has not recovered to its pre-2000 level.

As of 2012, more than 1012 MLCCs are manufactured each year. Along with the style of ceramic chip capacitors, ceramic disc capacitors are often used as safety capacitors in electromagnetic interference suppression applications. Besides these, large ceramic power capacitors for high voltage or high frequency transmitter applications are also to be found.

New developments in ceramic materials have been made with anti-ferroelectric ceramics. This material has a nonlinear antiferroelectric/ferroelectric phase change that allows increased energy storage with higher volumetric efficiency. They are used for energy storage (for example, in detonators).

Sign in to keep reading

5 more chapters are free with a Lably account.

More in Computing and communication