Coating

Paints and lacquers are coatings that mostly have dual uses, which are protecting the substrate and being decorative, although some artists paints are only for decoration, and the paint on large industrial pipes is for identification, e.g., blue for process water, red for fire-fighting control) in addition to preventing corrosion. Along with corrosion resistance, functional coatings may also be applied to change the surface properties of the substrate, such as adhesion, wettability, or wear resistance. In other cases the coating adds a completely new property, such as a magnetic response or electrical conductivity, as in semiconductor device fabrication, where the substrate is a wafer, and forms an essential part of the finished product.

A major consideration for most coating processes is controlling coating thickness. Methods of achieving this range from a simple brush to expensive precision machinery in the electronics industry. Limiting coating area is crucial in some applications, such as printing.

"Roll-to-roll" or "web-based" coating is the process of applying a thin film of functional material to a substrate on a roll, such as paper, fabric, film, foil, or sheet stock. This continuous process is highly efficient for producing large volumes of coated materials, which are essential in various industries including printing, packaging, and electronics. The technology allows for consistent high-quality application of the coating material over large surface areas, enhancing productivity and uniformity.

Applications

Coatings can be both decorative and have other functions. A pipe carrying water for a fire suppression system can be coated with a red (for identification) anticorrosion paint. Most coatings to some extent protect the substrate, such as maintenance coatings for metals and concrete. A decorative coating can offer a particular reflective property, such as high gloss, satin, matte, or flat appearance.

A major coating application is to protect metal from corrosion. Automotive coatings are used to enhance the appearance and durability of vehicles. These include primers, basecoats, and clearcoats, primarily applied with spray guns and electrostatically.

The body and underbody of automobiles receive some form of underbody coating. Such anticorrosion coatings may use graphene in combination with water-based epoxies.

Coatings are used to seal the surface of concrete, such as seamless polymer/resin flooring, bund wall/containment lining, waterproofing and damp proofing concrete walls, and bridge decks. Compare with tradition coatings, moisture curing polyurethane has been widely used because of the excellent adaptability and ease of construction. The mechanical properties could be enhanced by introducing multiple hydrogen bonds and optimize the microphase separation structure.

Most roof coatings are designed primarily for waterproofing, though sun reflection (to reduce heating and cooling) may also be a consideration. They tend to be elastomeric to allow for movement of the roof without cracking within the coating membrane.

Wood has been a key material in construction since ancient times, so its preservation by coating has received much attention. Efforts to improve the performance of wood coatings continue.

Coatings are used to alter tribological properties and wear characteristics. These include anti-friction, wear and scuffing resistance coatings for rolling-element bearings

Architectural coatings or paints are used to paint the exteriors and interiors of buildings, often called or external masonry coatings. Clear varnishes and lacquers are generally excluded. Such products are usually designated for specific purposes such as roof coatings, wall paints, or deck finishes. Coatings are eco-friendly building material that increases the efficiency of energy used and reduces impact on human well-being and the environment. The coatings are typically applied with brushes, rollers or sprayers.

Wall coatings come in a variety of types, some of which can be applied by amateurs and DIYers without specialized training or equipment. For example, simple paint or primers can often be applied using brushes or rollers, and many people successfully complete such projects themselves. Most masonry surfaces can be treated an exterior wall coating, such as render, pebbledash, stone, stucco or brick. Most coatings are designed to be microporous in nature, allowing captive moisture within the wall to evaporate outside, whilst not allowing the passage of water to be drawn inside the building, thus largely providing a secondary feature apart from decoration, and that is to weatherproof a wall, and to stop damp forming inside the building. These coatings are intended for on-site application and do not include "factory-applied coatings for building products such as vinyl siding or aluminium window frames [that] may ultimately be used for architectural end-uses".

Other

Other functions of coatings include:

• Anti-fouling coatings.
• Anti-microbial coatings.
• Anti-reflective coatings for example on spectacles.
• Coatings that alter or have magnetic, electrical or electronic properties.
• Flame retardant coatings. Flame-retardant materials and coatings are being developed that are phosphorus and bio-based. These include coatings with intumescent functionality.
• Non-stick PTFE coated cooking pots/pans.
• Optical coatings are available that alter optical properties of a material or object.
• UV coatings