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M4 carbine

American assault rifle

  • 33 min read
  • 8 chapters

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Through Ergonomics and NATO

Since its adoption in 1994, the M4 has undergone over 90 modifications to improve the weapon's adaptability, ergonomics and modularity, including the M4A1 variant, which possesses a thicker barrel and a replacement of the burst-fire control group with a fully automatic one; the SOPMOD, an accessory kit containing optical attachments; and the underbarrel weapons such as M203 and M320 grenade launchers to the Masterkey and M26-MASS shotguns.

In April 2022, the U.S. Army selected the M7 rifle, a variant of the SIG MCX Spear, as the winner of the Next Generation Squad Weapon Program to replace the M16/M4.

History

Development of the M4

Following the military adoption of the Armalite AR-15 as the M16 rifle, carbine variants were also adopted for CQC operations, the first of which was the CAR-15 family of weapons, which was used in the Vietnam War. However, these rifles had design issues, as the barrel length was halved to 10 inches (25 cm), which upset the ballistics, reducing its range and accuracy and leading to considerable muzzle flash and blast, meaning that a large flash suppressor had to be fitted.

In 1982, the U.S. government requested Colt to make a carbine version of the M16A2. At the time, the Colt M16A2 was also known as the Colt 645, also referred to as the M16A1E1. Later that year, the U.S. Army Armament Munitions Chemical Command helped Colt develop a new variant of the XM177E2, and the U.S. Army redesignated the XM177E2 to the XM4 Carbine, giving the name as the successor to the M3 carbine. The carbine used the same upper and lower receiver as the M16A1, and fires the M855 cartridge along with the older M193 cartridges. In 1983, the 9th Infantry Division requested a Quick Reaction Program (QRP) for a 5.56mm carbine to replace the M1 carbine and M3 submachine gun in service. The XM4 was tested by the Army's Armament Research and Development Center (ARDC) in June 1983. Later, the gun was updated with improved furniture and a barrel with rifling of 1 turn in 7 inches (180 mm). The ARDC recommended additional commonality with the M16A2 rifle, as well as lengthening the barrel to 14.5 inches (370 mm). In January 1984, the U.S. Army revised the QRP, and a month later, it formally approved development of the new carbine.

In June 1985, the Picatinny Arsenal was given a contract to produce 40 prototypes of the XM4. Initially a joint program between the Army and Marines, the Army withdrew its funding in 1986. The XM4 was finished in 1987, and the Marines adopted 892 for that fiscal year, with the designation "carbine, 5.56mm, M4". Owing to experience from the 1991 Gulf War, the Army gave Colt its first production contracts for M4 carbines in May and July 1993, and M4A1 carbines for United States Special Operations Command (SOCOM) operators in February 1994.

Interest in the M4 carbine was accelerated after the Battle of Mogadishu (1993), in which Rangers complained that their M16 rifles were "unwieldy", whereas members of Delta Force in the same battle, equipped with the CAR-15, had no such complaints. The M4 carbine first saw action in the hands of U.S. troops deployed to Kosovo in 1999 in support of the NATO-led Kosovo Force. It was subsequently used heavily by U.S. forces during the war on terror, including in Operation Enduring Freedom and the Iraq War. In the Army, the M4 had largely replaced M16A2s as the primary weapon of forward-deployed personnel by 2005. The M4 carbine also replaced most submachine guns and selected handguns in U.S. military service, as it fires more effective rifle ammunition that offers superior stopping power and is better able to penetrate modern body armor.

In 2007, the USMC ordered its officers (up to the rank of lieutenant colonel) and staff non-commissioned officers to carry the M4 carbine instead of the M9 handgun. This is in keeping with the Marine Corps doctrine, "Every Marine a rifleman." The Marine Corps, however, chose the full-sized M16A4 over the M4 as its standard infantry rifle. United States Navy corpsmen E5 and below are also issued M4s instead of the M9. While ordinary riflemen in the Marine Corps were armed with M16A4s, M4s were fielded by troops in positions where a full-length rifle would be too bulky, including vehicle operators, fireteam and squad leaders. As of 2013, the U.S. Marine Corps had 80,000 M4 carbines in their inventory.

By July 2015, major Marine Corps commands were endorsing switching to the M4 over the M16A4 as the standard infantry rifle, just as the Army had done. This is because of the carbine's lighter weight, compact length, and ability to address modern combat situations that happen mostly within close quarters; if a squad needs to engage at longer ranges, the M27 Infantry Automatic Rifle can be used as a designated marksman rifle. Approval of the change would move the M16 to support personnel, while armories already had the 17,000 M4s in the inventory needed to outfit all infantrymen who needed one. In October 2015, Commandant Robert Neller formally approved of making the M4 carbine the primary weapon for all infantry battalions, security forces, and supporting schools in the USMC. The switch was to be completed by September 2016. In December 2017, the Marine Corps revealed a decision to equip every Marine in an infantry squad with the M27, while the M4 would be retained for leadership billets at the platoon level and above. MARSOC also retains the M4, as its shorter barrel is more suited to how they operate in confined spaces.

Improved M4

In 2009, the U.S. Army took complete ownership of the M4 design. This allowed companies other than Colt to compete with their own M4 designs. The Army planned on fielding the last of its M4 requirement in 2010. In October 2009, Army weapons officials proposed a series of changes to the M4 to Congress. Requested changes included an electronic round counter that records the number of shots fired, a heavier "SOCOM barrel", and possibly replacing the Stoner expanding gas system with a gas piston system. The heavier "SOCOM barrel" was first issued to special forces operators in the early 2000s to enable greater sustained automatic fire in certain immediate-action drills, although SOCOM itself would eventually return to the standard "government profile" barrel in its subsequent M4 improvement programs.

The benefits of these changes, however, have come under scrutiny from both the military and civilian firearms community. According to a PDF detailing the M4 Carbine improvement plans released by PEO Soldier, the direct impingement system would be replaced only after reviews were done comparing the direct impingement system to commercial gas piston operating system to find out and use the best available operating system in the U.S. Army's improved M4A1.

In September 2010, the Army announced it would buy 12,000 M4A1s from Colt Firearms by the end of 2010, and would order 25,000 more M4A1s by early 2011. Additionally, the service branch planned to buy 12,000 M4A1 conversion kits in early 2011 and bought 65,000 more later that year. Eventually, the Army would upgrade all of its M4s to M4A1s, although the Marine Corps would largely abstain from the effort. Conversion of M4s to the M4A1 in the Army began in 2011, as part of the Product Improvement Program, which included the conversion of 300,000 M4 carbines to the M4A1. The 101st Airborne Division began fielding newly built M4A1s in 2012, and the U.S. 1st Infantry Division became the first unit to convert their M4s to M4A1 standard in May 2014. Upgrades included the heavier SOCOM barrel to better dissipate heat from sustained automatic firing, the full-auto trigger group with a more consistent trigger pull than the burst group's to enable better semi-automatic accuracy, and the ambidextrous selector lever for easier use with left-handed shooters. The M4–M4A1 conversion increases weapon weight from 7.46 lb (3.38 kg) to 7.74 lb (3.51 kg), counting a backup iron sight, forward pistol grip, empty magazine, and sling. Each carbine upgrade costs $240 per rifle, for a total cost of $120 million for half a million conversions. Three hundred conversions can be done per day to equip a brigade combat team per week, with all M4A1 conversions to be completed by 2019.

In addition to upgrade kits, in April 2012, the U.S. Army announced it would begin purchasing over 120,000 M4A1 carbines to start reequipping frontline units from the original M4 to the new M4A1 version. The first 24,000 were to be made by Remington Arms Company. Remington was to produce the M4A1s from mid-2013 to mid-2014. After completion of that contract, it was to be between Colt and Remington to produce over 100,000 more M4A1s for the U.S. Army. Because of efforts from Colt to sue the Army to force them not to use Remington to produce M4s, the Army reworked the original solicitation for new M4A1s to avoid legal issues from Colt. On 16 November 2012, Colt's protest of Remington receiving the M4A1 production contract was dismissed. Instead of the contract being re-awarded to Remington, the Army awarded the contract for 120,000 M4A1 carbines worth $77 million to FN Herstal on 22 February 2013. The order was expected to be completed by 2018.

Replacement efforts

Replacements for the M4 have mostly focused on two factors: improving its reliability, and its penetration. The first attempt to find a replacement for the M4 came in 1986, with the Advanced Combat Rifle program, in which the caseless Heckler & Koch G11 and various flechette rifles were tested, but this was quickly dropped as these designs were mostly prototypes, which demonstrated a lack of reliability. In the 1990s, the Objective Individual Combat Weapon competition was put forth to find a replacement for the M4. Two designs were produced, both by Heckler & Koch: the XM29 OICW, which incorporated a smart grenade launcher, but was canceled in 2004 as it was too heavy, and the XM8, which was canceled in 2005 as it did not offer significant enough improvements over the M4.

The Heckler & Koch HK416 was introduced in 2005, incorporating the same lower receiver as the M4A1, but replacing its direct impingement system with a gas-operated rotating bolt, more comparable to that of the G36. The HK416 was adopted by the Navy SEALs, Delta Force, and other special forces. In 2010, it was adopted by the Marines as the M27 Infantry Automatic Rifle. The same year, the Rangers and Navy SEALs adopted the FN SCAR, but later withdrew their purchase, as it was not a significant enough improvement over the M4A1.

Individual Carbine

The U.S. Army briefly had a tender in 2011 called the Individual Carbine, which solicited proposals for a potential M4 carbine replacement, but this was canceled in 2013 after determining that none of the entrants offered an adequate improvement over the M4.

For the Individual Carbine competition, Colt submitted their Enhanced M4 design, also known as the Colt Advanced Piston Carbine (APC). The weapon has a suppression-ready fluted barrel, which is lighter and cools better than previous M4 barrels. It is claimed to have "markedly better" accuracy. To improve reliability, Colt used an articulating link piston (ALP), which "reduces the inherent stress in the piston stroke by allowing for deflection and thermal expansion". In traditional short-stroke gas piston operating systems designed for the AR platform, the force of the piston striking the bolt carrier can push the bolt carrier downwards and into the wall of the buffer tube, leading to accelerated wear and even chipped metal. This is known as carrier tilt. The ALP allows the operating rod to wiggle to correct for the downward pressure on the bolt and transfers the force straight backwards in line with the bore and buffer assembly, eliminating the carrier tilt. This relieves stress on parts and helps to increase accuracy. The Individual Carbine competition was canceled before a winning weapon was chosen.

Next Generation Squad Weapon

After the failure of the Individual Carbine program, the Next Generation Squad Weapon (NGSW) was started in 2017. The program aimed to replace the M4 Carbine and the M249 SAW with weapons that would compensate for their perceived deficiencies when fighting at longer ranges, as well as addressing concerns about the effectiveness of traditional 5.56×45mm ammunition against troops wearing body armor in a future peer or near-peer conflict. In order to achieve these goals, all weapon submissions were to be chambered in a new 6.8x51mm caliber. SIG Sauer, Textron Systems, FN Herstal, True Velocity (previously Lonestar Future Weapons and General Dynamics), and PCP Tactical took part in the program. Textron submitted a cased-telescoped (CT) ammunition-firing rifle for the program; FN Herstal submitted their HAMR IAR re-chambered in 6.8mm caliber; PCP Tactical submitted a modified Desert Tech MDRx; SIG Sauer submitted a redesigned MCX variant known as the MCX-SPEAR. In early 2022, the program concluded, with SIG Sauer being declared the winner. Their rifle entry was designated the XM5 (later changed to XM7 to avoid confusion with the Colt M5), and the XM250 Squad Automatic Weapon. Operational testing and fielding were scheduled for 2024.

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