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Manhattan Bridge

Suspension bridge in New York City

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  • 6 chapters
Manhattan Bridge in January 2023
Kidfly182 · CC BY-SA 4.0

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The bridge was proposed in 1898 and was originally called "Bridge No. 3" before being renamed the Manhattan Bridge in 1902. Foundations for the bridge's suspension towers were completed in 1904, followed by the anchorages in 1907 and the towers in 1908. The Manhattan Bridge opened to traffic on December 31, 1909, and began carrying streetcars in 1912 and New York City Subway trains in 1915. The eastern upper-deck roadway was installed in 1922. After streetcars stopped running in 1929, the western upper roadway was finished two years later. The uneven weight of subway trains crossing the Manhattan Bridge caused it to tilt to one side, necessitating an extensive reconstruction between 1982 and 2004.

The Manhattan Bridge was the first suspension bridge to use a Warren truss in its design. It has a main span of 1,480 ft (451 m) between two 350 feet (110m) suspension towers. The deck carries seven vehicular lanes, four on an upper level and three on a lower level, as well as four subway tracks, two each flanking the lower-level roadway. The span is carried by four main cables, which travel between masonry anchorages at either side of the bridge, and 1,400 vertical suspender cables. Carrère and Hastings designed ornamental plazas at both ends of the bridge, including an arch and colonnade in Manhattan that is a New York City designated landmark. The bridge's use of light trusses influenced the design of other long suspension bridges in the early 20th century.

Development

The bridge was the last of the three suspension spans built across the lower East River, following the Brooklyn and Williamsburg bridges. After the City of Greater New York was formed in 1898, the administration of mayor Robert Anderson Van Wyck formed a plan for what became the Manhattan Bridge; these plans were repeatedly revised and were not finalized until after George B. McClellan Jr. became mayor in 1901. From the outset, the bridge was planned to have a central roadway, streetcar tracks, elevated tracks, and sidewalks, and it was to run straight onto an extension of Flatbush Avenue in Brooklyn.

In the earliest plans it was to have been called "Bridge No. 3", but was given the name Manhattan Bridge in 1902. When the name was confirmed in 1904, The New York Times criticized it as "meaningless", lobbied for one after Brooklyn's Wallabout Bay, and railed that the span "would have geographical and historical significance if it were known as the Wallabout Bridge". In 1905, the Times renewed its campaign, stating, "All bridges across the East River are Manhattan bridges. When there was only one, it was well enough to call it the Brooklyn Bridge, or the East River Bridge".

Planning and caissons

The earliest plans for what became the Manhattan Bridge were designed by R. S. Buck. These plans called for a suspension bridge with carbon steel wire cables and a suspended stiffening truss, supported by a pair of towers with eight braced legs. This design would have consisted of a main span of 1,470 feet (450 m) and approaches of 725 feet (221 m) each. In early 1901, the city government approved a motion to acquire land for a suspension tower in Brooklyn; the city shortly began soliciting bids for the tower's foundations. The contract for the Brooklyn suspension tower was awarded in May 1901.

The caisson under the tower on the Brooklyn side was installed in March 1902; workers excavated dirt for the foundations from within the caisson, a process that was completed in December 1902. Three workers had died while working on the Brooklyn-side tower's caisson. A plan for the bridge was announced in early 1903. Elevated and trolley routes would use the Manhattan Bridge, and there would be large balconies and enormous spaces within the towers' anchorages. Work on the Manhattan caisson had commenced in January 1903; it was towed to position in July, and the caisson work was completed by January 1904. The foundations were completed in March 1904. A $10 million grant for the bridge's construction was granted in May 1904 with the expectation that work on the bridge would start later that year.

The Municipal Art Commission raised objections to one of the bridge's plans in June 1904, which delayed the start of construction. Another set of plans was unveiled that month by New York City Bridge Commissioner Gustav Lindenthal, in conjunction with Henry Hornbostel. The proposal also called for each of the suspension towers to be made of four columns, to be braced transversely and hinged to the bottom of the abutments longitudinally. The same span dimensions from Buck's plan were used because work on the masonry pier foundations had already begun. Additionally, the towers would have contained Modern French detail, while the anchorages would have been used for functions such as meeting halls. Lindenthal's plan was also rejected due to a dispute over whether his plan, which used eyebars, was better than the more established practice of using wire cables. The Municipal Art Commission voted in September 1904 to use wire cables on the bridge.

Lindenthal was ultimately dismissed and a new design was commissioned from Leon Moisseiff. George Best replaced Lindenthal as the city's bridge commissioner and discarded the eyebar plans in favor of the wire cables. Hornbostel was replaced by Carrère and Hastings as architectural consultants. By late 1904, the disputes over the types of cables had delayed the contract for the bridge's superstructure (composed of its towers and deck). The bridge's completion had been delayed by two years, and its cost had increased by $2 million. The cable dispute was not fully resolved until 1906, when Best's successor James W. Stevenson announced that the bridge would use wire cables.

Anchorages, towers, and approach viaducts

Best reviewed bids for the construction of the anchorages in December 1904. The Williams Engineering Company received the $2 million contract for the anchorages' construction. Construction commenced on the Brooklyn anchorage in February 1905 and on the Manhattan anchorage that April. The foundation subcontractors excavated the foundations of each anchorage using sheet pilings. Barges were used to transport material from the East River to the anchorages' sites. Mixers constructed the masonry for the anchorages at a rate of up to 550 cubic yards (420 m3) per day. During mid-1905, officials condemned land in Manhattan and Brooklyn for the bridge's approaches; the land acquisition was partially delayed because the contractors rented out houses that were supposed to be demolished. By the end of the year, the city's bridge department was planning to erect streetcar terminal buildings at either end of the bridge.

To avoid the delays that had occurred during the Williamsburg Bridge's construction, Best planned to award a single large contract for the towers and the deck, rather than splitting the work into multiple contracts. He began soliciting bids for the metalwork in July 1905, at which point the bridge was to use 44,000 short tons (39,000 long tons; 40,000 t) of metal. The Pennsylvania Steel Company received the contract in August 1905 after submitting a low bid of $7.248 million, and a competing bidder sued to prevent the contract from being awarded to Pennsylvania Steel. In November, a New York Supreme Court judge ruled that the contract with Pennsylvania Steel was illegal, as the bidding process had been designed to shut out other bidders. Although Best tried to appeal the Supreme Court's decision, the contract was re-advertised anyway; Pennsylvania Steel refused to submit another bid. When Stevenson became the bridge commissioner at the beginning of 1906, he ordered that new bridge specifications be created. Stevenson received bids for the steelwork in May 1906, and the Ryan-Parker Construction Company received the contract the next month, following delays caused by an injunction and threats of lawsuits.

The Ryan-Parker Company hired the Phoenix Bridge Company in September 1906 to fabricate the steelwork. The Phoenix Bridge Company's 2,000 workers began making beams, girders, eyebars, and other parts of the bridge at the firm's factory in Phoenixville, Pennsylvania. The anchorages were less than half complete, in part because of inclement weather and material shortages. That November, the Board of Estimate and Apportionment approved $4 million for land acquisition in Manhattan and $300,000 for land acquisition in Brooklyn. By early 1907, the city had spent over $6 million on the bridge; the bridge's total cost was estimated at $20 million. To speed up the bridge's completion, Manhattan borough president Bird Sim Coler considered implementing night shifts. By February 1907, the Phoenix Bridge Company was manufacturing steel faster than it could be installed, and the steel for the anchorages was done. The company had also begun fabricating beams for the towers. Land acquisition for an extension of Flatbush Avenue to the bridge began in March, and the first steel girders of the towers were lifted in place the next month. The first steel pedestals for the towers were installed on June 26, 1907. The anchorages were nearly done by late 1907; they could not be completed until the cables were finished.

The city government acquired land for the approaches in October 1907; this required the relocation of several hundred families in Brooklyn and nearly 1,000 families in Manhattan. In total, about 145 lots in Brooklyn and 173 lots in Manhattan were obtained for the bridge's approaches and plazas. Some Brooklyn residents requested additional time to relocate. Residents in the path of the Manhattan approach also protested efforts to evict them, though they were relocated at the beginning of December 1907. Later that month, four companies submitted bids for the construction of the bridge's Manhattan and Brooklyn approach spans. John C. Rodgers submitted a low bid of $2.17 million for the viaducts, and Stevenson requested that amount from the Board of Estimate. By the beginning of 1908, most of the land had been cleared, and the suspension towers had been built to above the height of the deck. The Manhattan tower was finished that March, followed by the Brooklyn tower the next month. Land acquisition was nearly done by the middle of that year.

Cables and deck

Andrew McC. Parker of the Ryan-Parker Company had predicted in January 1908 that the cables would be strung within two months. The Roebling & Sons Company started manufacturing the wires for the cables before the towers were finished, while the Glyndon Contracting Company was hired to lay the wires. Around 8,500 short tons (7,600 long tons; 7,700 t) of nickel steel wires were manufactured at the Carbon Steel Works in Pittsburgh. Workers began stringing temporary cables on June 15, 1908; the first wire broke loose while it was being strung, injuring two people. By this time, the construction cost had increased to $22 million. The temporary cables supported temporary footbridges between each tower, which were completed in mid-July. When the footbridges were finished, workers installed guide wires, which were laid as continuous loops. Two guide wheels, one at either end of each guide wire, carried the main cables' wires across the river between each anchorage. These wheels were powered by a motor atop the Brooklyn anchorage. In addition, reels of wire were stored at both ends of the bridge. The guide wheels laid up to 100 short tons (89 long tons; 91 t) of wire every day.

The last wires for the main cables were strung in December 1908. That month, the Board of Estimate and Apportionment hired engineer Ralph Modjeski to review the engineering drawings for the Manhattan Bridge, after the City Club of New York expressed concerns over the bridge's safety. Afterward, the Glyndon Construction Company installed the vertical suspender cables, which were hung from the main cables. By the beginning of 1909, the bridge was planned to open at the end of the year, but the subway tracks, streetcar tracks, and Flatbush Avenue Extension were not complete. Around 60 million pounds (27,000 long tons; 27,000 t) of red steel girders and floor panels for the bridge's deck had been delivered to a yard in Bayonne, New Jersey. The girders and panels were delivered to the bridge's site starting in February 1909, and the first floor panel in the main span was installed the same month. Each of the girders was hung from a pair of suspender cables, and floor panels were hung between the girders at a rate of four panels a day. It took workers three weeks to install the floor panels; and the last panel was installed on April 7, 1909.

The bridge commissioner received $1 million from the Board of Estimate and Apportionment for the completion of the roadway, subway tracks, and other design details. The trusses and side spans were built after the floor of the main span was completed. Carbon Steel began wrapping the main cables together in May 1909; the wrapping process required 140 short tons (120 long tons; 130 t) of wire, and the company was able to wrap five to seven segments of cables per day. All work on the cables was finished in August 1909, almost exactly a year after the first strand of the first main cable was strung. Workers then installed ornamentation on the tops of the towers and bronze collars on each of the main cables. Modjeski reported that September that the bridge was safe. At the time, the plazas were incomplete, and Flatbush Avenue Extension was unpaved; the bridge commissioner was razing buildings near the Manhattan plaza by that November. The Brooklyn Daily Eagle reported that there was widespread discontent over the fact that streetcar and subway service would not be ready for the bridge's opening.

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