Suspension bridge

Structure

Bridge main components

Two towers/pillars, two suspension cables, four suspension cable anchors, multiple suspender cables, the bridge deck.

Structural analysis

The main cables of a suspension bridge will form a catenary when hanging under their own weight only. When supporting the deck, the cables will instead form a parabola, assuming the weight of the cables is small compared to the weight of the deck. One can see the shape from the constant increase of the gradient of the cable with linear (deck) distance, this increase in gradient at each connection with the deck providing a net upward support force. Combined with the relatively simple constraints placed upon the actual deck, that makes the suspension bridge much simpler to design and analyze than a cable-stayed bridge in which the deck is in compression.

Comparison with cable-stayed bridge

Cable-stayed bridges and suspension bridges may appear to be similar, but are quite different in principle and in their construction.

In suspension bridges, large main cables (normally two) hang between the towers and are anchored at each end to the ground. The main cables, which are free to move on bearings in the towers, bear the load of the bridge deck. Before the deck is installed, the cables are under tension from their own weight. Along the main cables smaller cables or rods connect to the bridge deck, which is lifted in sections. As this is done, the tension in the cables increases, as it does with the live load of traffic crossing the bridge. The tension on the main cables is transferred to the ground at the anchorages and by downwards compression on the towers.

In cable-stayed bridges, the towers are the primary load-bearing structures that transmit the bridge loads to the ground. A cantilever approach is often used to support the bridge deck near the towers, but lengths further from them are supported by cables running directly to the towers. By design, all static horizontal forces of the cable-stayed bridge are balanced so that the supporting towers do not tend to tilt or slide and so must only resist horizontal forces from the live loads.

Advantages

• Longer main spans are achievable than with any other type of bridge.
• Less material may be required than other bridge types, even at spans they can achieve, leading to a reduced construction cost.
• Except for installation of the initial temporary cables, little or no access from below is required during construction and so a waterway can remain open while the bridge is built above.
• They may be better able to withstand earthquake movements than heavier and more rigid bridges.
• Bridge decks can have deck sections replaced in order to widen traffic lanes for larger vehicles or add additional width for separated cycling/pedestrian paths.

Disadvantages

• Considerable stiffness or aerodynamic profiling may be required to prevent the bridge deck from vibrating under high winds.
• The relatively low deck stiffness compared to other (non-suspension) types of bridges makes it more difficult to carry heavy rail traffic in which high concentrated live loads occur.
• Some access below may be required during construction to lift the initial cables or to lift deck units. That access can often be avoided in cable-stayed bridge construction.

Variations

Underspanned

In an underspanned suspension bridge, also called under-deck cable-stayed bridge, the main cables hang entirely below the bridge deck, but are still anchored into the ground in a similar way to the conventional type. Very few bridges of this nature have been built, as the deck is inherently less stable than when suspended below the cables. Examples include the Pont des Bergues of 1834 designed by Guillaume Henri Dufour; James Smith's Micklewood Bridge; and a proposal by Robert Stevenson for a bridge over the River Almond near Edinburgh.

Roebling's Delaware Aqueduct (begun 1847) consists of three sections supported by cables. The timber structure essentially hides the cables; and from a quick view, it is not immediately apparent that it is even a suspension bridge.

Suspension cable types

The main suspension cables in older bridges were often made from a chain or linked bars, but modern bridge cables are made from multiple strands of wire rope. This not only adds strength but improves reliability (often called redundancy in engineering terms) because the failure of a few flawed strands in the hundreds used pose very little threat of failure, whereas a single bad link or eyebar can cause failure of an entire bridge. (The failure of a single eyebar was found to be the cause of the collapse of the Silver Bridge over the Ohio River.) Another reason is that as spans increased, engineers were unable to lift larger chains into position, whereas wire strand cables can be formulated one by one in mid-air from a temporary walkway.

Suspender-cable terminations

Poured sockets are used to make a high strength, permanent cable termination. They are created by inserting the suspender wire rope (at the bridge deck supports) into the narrow end of a conical cavity that is oriented in-line with the intended direction of strain. The individual wires are splayed out inside the cone or capel, and the cone is then filled with molten lead-antimony-tin (Pb80Sb15Sn5) solder.

Deck structure types

Most suspension bridges have open truss structures to support the roadbed, particularly owing to the unfavorable effects of using plate girders, discovered from the collapse of the Tacoma Narrows Bridge (1940). In the 1960s, developments in bridge aerodynamics allowed the re-introduction of plate structures as shallow box girders, first seen on the Severn bridge, built 1961–1966. In the picture of the Yichang Bridge, note the very sharp entry edge and sloping undergirders in the suspension bridge shown. This enables this type of construction to be used without the danger of vortex shedding and consequent aeroelastic effects, such as those that destroyed the original Tacoma Narrows bridge.

Forces

Three kinds of forces operate on any bridge: the dead load, the live load, and the dynamic load. Dead load refers to the weight of the bridge itself. Like any other structure, a bridge has a tendency to collapse simply because of the gravitational forces acting on the materials of which the bridge is made. Live load refers to traffic that moves across the bridge as well as normal environmental factors such as changes in temperature, precipitation, and winds. Dynamic load refers to environmental factors that go beyond normal weather conditions, factors such as sudden gusts of wind and earthquakes. All three factors must be taken into consideration when building a bridge.

Use other than road and rail

The principles of suspension used on a large scale also appear in contexts less dramatic than road or rail bridges. Light cable suspension may prove less expensive and seem more elegant for a cycle or footbridge than strong girder supports. An example of this is the Nescio Bridge in the Netherlands, and the Roebling-designed 1904 Riegelsville suspension pedestrian bridge across the Delaware River in Pennsylvania. The longest pedestrian suspension bridge, which spans the River Paiva, Arouca Geopark, Portugal, opened in April 2021. The 516-meter bridge hangs 175 meters above the river.

Where such a bridge spans a gap between two buildings, there is no need to construct towers, as the buildings can anchor the cables. Cable suspension may also be augmented by the inherent stiffness of a structure that has much in common with a tubular bridge.

Construction sequence (wire strand cable type)

Typical suspension bridges are constructed using a sequence generally described as follows. Depending on length and size, construction may take anywhere between a year and a half (construction of the original Tacoma Narrows Bridge took only 19 months) and a decade (as with the Akashi Kaikyo Bridge).

1. Where the towers are founded on underwater piers, caissons are sunk and any soft bottom is excavated for a foundation. If the bedrock is too deep to be exposed by excavation or the sinking of a caisson, pilings are driven to the bedrock or into overlying hard soil, or a large concrete pad to distribute the weight over less resistant soil may be constructed, first preparing the surface with a bed of compacted gravel. (Such a pad footing can also accommodate the movements of an active fault, and this has been implemented on the foundations of the cable-stayed Rio-Antirio bridge.) The piers are then extended above water level, where they are capped with pedestal bases for the towers.
2. Where the towers are founded on dry land, deep foundation excavation or pilings are used.
3. From the tower foundation, towers of single or multiple columns are erected using high-strength reinforced concrete, stonework, or steel. Concrete is used most frequently in modern suspension bridge construction due to the high cost of steel.
4. Large devices called saddles, which will carry the main suspension cables, are positioned atop the towers. Typically of cast steel, they can also be manufactured using riveted forms, and are equipped with rollers to allow the main cables to shift under construction and normal loads.
5. Anchorages are constructed, usually in tandem with the towers, to resist the tension of the cables and form as the main anchor system for the entire structure. These are usually anchored in good quality rock but may consist of massive reinforced concrete deadweights within an excavation. The anchorage structure will have multiple protruding open eyebolts enclosed within a secure space.
6. Temporary suspended walkways, called catwalks, are then built using a set of guide wires hoisted into place via winches positioned atop the towers. These catwalks follow the curve set by bridge designers for the main cables, in a path mathematically described as a catenary arc. Typical catwalks are usually between eight and ten feet wide and are constructed using wire grate and wood slats.
7. Gantries are placed upon the catwalks, which will support the main cable spinning reels. Then, cables attached to winches are installed, and in turn, the main cable spinning devices are installed.
8. High strength wire (typically 4 or 6 gauge galvanized steel wire), is pulled in a loop by pulleys on the traveler, with one end affixed at an anchorage. When the traveler reaches the opposite anchorage the loop is placed over an open anchor eyebar. Along the catwalk, workers also pull the cable wires to their desired tension. This continues until a bundle, called a "cable strand" is completed, and temporarily bundled using stainless steel wire. This process is repeated until the final cable strand is completed. Workers then remove the individual wraps on the cable strands (during the spinning process, the shape of the main cable closely resembles a hexagon), and then the entire cable is then compressed by a traveling hydraulic press into a closely packed cylinder and tightly wrapped with additional wire to form the final circular cross-section. The wire used in suspension bridge construction is a galvanized steel wire that has been coated with corrosion inhibitors.
9. At specific points along the main cable (each being the exact distance horizontally in relation to the next) devices called "cable bands" are installed to carry steel wire ropes called suspender cables. Each suspender cable is engineered and cut to precise lengths, and are looped over the cable bands. In some bridges, where the towers are close to or on the shore, the suspender cables may be applied only to the central span. Early suspender cables were fitted with zinc jewels and a set of steel washers, which formed the support for the deck. Modern suspender cables carry a shackle-type fitting.
10. Special lifting hoists attached to the suspenders or from the main cables are used to lift prefabricated sections of the bridge deck to the proper level, provided that the local conditions allow the sections to be carried below the bridge by barge or other means. Otherwise, a traveling cantilever derrick may be used to extend the deck one section at a time starting from the towers and working outward. If the addition of the deck structure extends from the towers the finished portions of the deck will pitch upward rather sharply, as there is no downward force in the center of the span. Upon completion of the deck, the added load will pull the main cables into an arc mathematically described as a parabola, while the arc of the deck will be as the designer intended – usually a gentle upward arc for added clearance if over a shipping channel, or flat in other cases such as a span over a canyon. Arched suspension spans also give the structure more rigidity and strength.
11. With the completion of the primary structure various details such as lighting, handrails, finish painting and paving is installed or completed.

Longest spans

Suspension bridges are typically ranked by the length of their main span. These are the ten bridges with the longest spans, followed by the length of the span and the year the bridge opened for traffic:

Other examples

(Chronological)

• Union Bridge (England/Scotland, 1820), the longest span (137 m) from 1820 to 1826. The oldest suspension bridge in the world still carrying road traffic.
• Roebling's Delaware Aqueduct (USA, 1847), the oldest wire suspension bridge still in service in the United States.
• John A. Roebling Suspension Bridge (USA, 1866), then the longest wire suspension bridge in the world at 1,057 feet (322 m) main span.
• Brooklyn Bridge (USA, 1883), the first steel-wire suspension bridge.
• Bear Mountain Bridge (USA, 1924), the longest suspension span (497 m) from 1924 to 1926. The first suspension bridge to have a concrete deck. The construction methods pioneered in building it would make possible several much larger projects to follow.
• Benjamin Franklin Bridge (USA, 1926), replaced Bear Mountain Bridge as the longest span at 1,750 feet between the towers. Includes an active subway line and never-used trolley stations on the span.
• San Francisco–Oakland Bay Bridge eastern span (USA, 2013). The eastern portion is a self-anchored suspension bridge, the longest of its type in the world. It replaced a cantilever bridge.
• Golden Gate Bridge (USA, 1937), the longest suspension bridge from 1937 to 1964. It was also the world's tallest bridge from 1937 to 1993, and remains the tallest bridge in the United States.
• Mackinac Bridge (USA, 1957), the longest suspension bridge between anchorages in the Western hemisphere.
• Si Du River Bridge (China, 2009), the highest bridge in the world, with its deck around 500 meters above the surface of the river.
• 1915 Çanakkale Bridge (Turkey, 2022), has the longest main span of any suspension bridge in the world, crosses the Dardanelles, has a main span of 2,023 meters.

Notable collapses

Broughton Suspension Bridge (England) was an iron chain bridge built in 1826. One of Europe's first suspension bridges, it collapsed in 1831 due to mechanical resonance induced by troops marching in step. As a result of the incident, the British Army issued an order that troops should "break step" when crossing a bridge.

Silver Bridge (USA) was an eyebar chain highway bridge, built in 1928, that collapsed in late 1967, killing forty-six people. The bridge had a low-redundancy design that was difficult to inspect. The collapse inspired legislation to ensure that older bridges were regularly inspected and maintained. Following the collapse a bridge of similar design was immediately closed and eventually demolished. A second similarly-designed bridge had been built with a higher margin of safety and remained in service until 1991.

The Tacoma Narrows Bridge, (USA), 1940, was vulnerable to structural vibration in sustained and moderately strong winds due to its plate-girder deck structure. Wind caused a phenomenon called aeroelastic fluttering that led to its collapse only months after completion. The collapse was captured on film. There were no human deaths in the collapse; several drivers escaped their cars on foot and reached the anchorages before the span dropped.

Yarmouth suspension bridge (England) was built in 1829 and collapsed in 1845, killing 79 people.

Peace River Suspension Bridge (Canada), which was completed in 1943, collapsed when the north anchor's soil support for the suspension bridge failed in October 1957. The entire bridge subsequently collapsed.

Kutai Kartanegara Bridge (Indonesia) over the Mahakam River, located in Kutai Kartanegara Regency, East Kalimantan district on the Indonesia island of Borneo, was built in 1995, completed in 2001 and collapsed in 2011. Dozens of vehicles on the bridge fell into the Mahakam River. As a result of this incident, 24 people died and dozens of others were injured and were treated at the Aji Muhammad Parikesit Regional Hospital. Meanwhile, 12 people were reported missing, 31 people were seriously injured, and 8 people had minor injuries. Research findings indicate that the collapse was largely caused by the construction failure of the vertical hanging clamp. It was also found that poor maintenance, fatigue in the cable hanger construction materials, material quality, and bridge loads that exceed vehicle capacity, can also have an impact on bridge collapse. In 2013 the Kutai Kartanegara Bridge rebuilt the same location and completed in 2015 with a Through arch bridge design.

On 30 October 2022, Jhulto Pul, a pedestrian suspension bridge over the Machchhu River in the city of Morbi, Gujarat, India, collapsed, leading to the deaths of at least 141 people.