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NEMA connector

Power plugs and receptacles used in North America and some other regions

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Through Alternating current, North America and Japan

Different combinations of contact blade widths, shapes, orientations, and dimensions create non-interchangeable connectors that are unique for each combination of voltage, electric current carrying capacity, and grounding system. NEMA 1-15P (two-pole, no ground) and NEMA 5-15P (two-pole with ground pin) plugs are used on common domestic electrical equipment, and NEMA 5-15R is the standard 15-ampere electric receptacle (outlet) found in the United States, and under relevant national standards, in Canada (CSA C22.2 No. 42), Mexico (NMX-J-163-ANCE), Japan (JIS C 8303), and Taiwan.

The dimensional standard for electrical connectors is ANSI/NEMA WD-6 and is available from the NEMA website. Other plug and receptacle types are for special purposes or for heavy-duty applications.

Nomenclature

NEMA connectors are named following an alphanumeric code consisting of:

(optional L for locking) numerals – numerals (suffix R for receptacle or P for plug).

There are two basic classifications of NEMA connectors: straight-blade and locking. The metal conductive blades are often informally called prongs (as in 3-prong plug). Numbers prefixed by 'L' are curved-blade, twist-locking connectors. Twist-locking types are used for heavy industrial and commercial equipment, where increased protection against accidental disconnection is required.

The numerals preceding the hyphen encode the number of poles (current-carrying terminals) and wires connected to it, the voltage, and single- or three-phase power. A connector with ground terminal has more wires than poles: two-pole, three-wire; or four-pole, five-wire; etc. A non-grounded device may be two-pole, two-wire; three-pole, three-wire; etc.

The numerals following the hyphen is the current rating of the device in amperes. This number is followed by the letter 'R' to indicate a receptacle (socket) or 'P' to indicate a plug (prongs).

As an example, the 5-15R is the common 125 V two-pole, three-wire receptacle rated for 15 A. The L5-15R, while sharing the same electrical rating, is a locking design that is not physically compatible with the straight-blade 5-15 design. The 5-30R has the same two-pole, three-wire configuration and 125 V rating, but is rated for 30 A.

Although there are several non-grounding device types in the NEMA standards, only three of them are in widespread use today. These are the two-pole 1-15, still in use in millions of buildings built before the 1960s, and the three-pole 10-30 and 10-50.

Other types of NEMA connectors that do not follow this nomenclature include: the ML series (so-called "Midget Locking" connectors named for their diminutive size), TT (for connecting travel trailers and other recreational vehicles to external power sources), SS series ("ship-to-shore" connectors for connecting boats to shore power) and the FSL series (used in military and aircraft applications).

The small hole near the end of the power (non-ground) blades of some NEMA plugs is used for convenience in manufacturing; if present, it must be of specified diameter and position. Small specialized padlocks are available to fit these holes, allowing "lockout" of hazardous equipment, by physically preventing insertion of locked plugs into a power receptacle. Since at least 1949, numerous receptacle devices have also been invented to use these holes to hold the prongs inside the receptacle slots, using a corresponding latch or locking mechanism.

The blades of a NEMA connector are identified within the dimensional standard as follows: 'G' identifies the grounding conductor, 'W' identifies the (grounded) neutral conductor, and 'X', 'Y', and 'Z' are the "hot" line conductors. Single-phase connectors have only a single terminal identified as 'X' or two terminals, 'X' and 'Y'. Three-phase connectors will use 'X', 'Y' and 'Z'.

Criticism has been aimed at the design leaving a gap with exposed prongs. This safety flaw has been exploited by a January 2020 Internet phenomenon known as the Penny Outlet Challenge, where conductive materials, usually coins or paper clips were dropped into the gap, causing electric sparks, which once led to a building evacuation in Westford Academy.

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