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Hydrogen vehicle

Vehicle that uses hydrogen fuel for motive power

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A United Launch Alliance Delta IV-Heavy rocket carrying a National Reconnaissance Office payload launches Aug. 28, 2013, from Space Launch Complex-6 at Vandenberg Air Force Base, Calif. This was the s
U.S. Air Force/Joe Davila · Public domain

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Through Vehicle, Hydrogen and Propulsion

Hydrogen burns cleaner than fuels such as gasoline or methane but is more difficult to store and transport because of the small size of the molecule. As of the 2020s hydrogen light duty vehicles, including passenger cars, have been sold in small numbers due to competition with battery electric vehicles. As of 2021, there were two models of hydrogen cars publicly available in select markets: the Toyota Mirai (2014–), the first commercially produced dedicated fuel cell electric vehicle (FCEV), and the Hyundai Nexo (2018–). The Honda CR-V e:FCEV became available, for lease only, in very limited quantities in 2024.

As of 2019, 98% of hydrogen is produced by steam methane reforming, which emits carbon dioxide. It can be produced by electrolysis of water, or by thermochemical or pyrolytic means using renewable feedstocks, but the processes are currently expensive. Various technologies are being developed that aim to deliver costs low enough, and quantities great enough, to compete with hydrogen production using natural gas.

Vehicles running on hydrogen technology benefit from a long range on a single refuelling, but are subject to several drawbacks including high carbon emissions when hydrogen is produced from natural gas, capital cost burden, high energy inputs in production and transportation, low energy content per unit volume at ambient conditions, production and compression of hydrogen, and the investment required to build refuelling infrastructure around the world to dispense hydrogen. In addition, leaked hydrogen is an invisible, highly flammable gas and has a global warming potential 11.6 times stronger than CO2.

Vehicles

Rationale and context

The rationale for hydrogen vehicles lies in their potential to reduce reliance on fossil fuels, associated greenhouse gas emissions and localised air pollution from transportation. This would require hydrogen to be produced cleanly, for use in sectors and applications where cheaper and more energy efficient mitigation alternatives are limited.

Rockets

Many large rockets use liquid hydrogen as fuel, with liquid oxygen as an oxidizer (LH2/LOX). An advantage of hydrogen rocket fuel is the high effective exhaust velocity compared to kerosene/LOX or UDMH/NTO engines. According to the Tsiolkovsky rocket equation, a rocket with higher exhaust velocity uses less propellant to accelerate. Also the energy density of hydrogen is greater than any other fuel. LH2/LOX also yields the greatest efficiency in relation to the amount of propellant consumed, of any known rocket propellant.

A disadvantage of LH2/LOX engines is the low density and low cryogenic temperature required to maintain hydrogen as a liquid, which means bigger, insulated, and thus heavier, fuel tanks are needed compared to methane, although methane is more polluting. Another disadvantage is the poor storability of LH2/LOX-powered rockets: Due to the constant hydrogen boil-off, the rocket must be fueled shortly before launch, which makes cryogenic engines unsuitable for ICBMs and other rocket applications with the need for short launch preparations. For first stages, dense fuelled rockets in studies may show a small advantage, due to the smaller vehicle size and lower air drag.

LH2/LOX were also used in the Space Shuttle to run the fuel cells that power the electrical systems. The byproduct of the fuel cell is water, which is used for drinking and other applications that require water in space.

Automobiles

As of 2021, there were two hydrogen cars publicly available in select markets: the Toyota Mirai and the Hyundai Nexo. The Honda Clarity was produced from 2016 to 2021. Hydrogen combustion cars are not commercially available. In the light road vehicle segment, by the end of 2022, 70,200 fuel cell electric vehicles had been sold worldwide, compared with 26 million plug-in electric vehicles. In 2023, 3,143 hydrogen cars were sold in the US compared with 380,000 battery electric vehicles. With the rapid rise of electric vehicles and associated battery technology and infrastructure, the global scope for hydrogen's role in cars is shrinking relative to earlier expectations. John Max of Hydrogen Fuel News believes that hydrogen may, however, be used directly, or as a feedstock for efuel, to keep classic cars on the road.

The first road vehicle powered by a hydrogen fuel cell was the Chevrolet Electrovan, introduced by General Motors in 1966. The Toyota FCHV and Honda FCX, which began leasing on December 2, 2002, became the world's first government-certified commercial hydrogen fuel cell vehicles, and the Honda FCX Clarity, which began leasing in 2008, was the world's first hydrogen fuel cell vehicle designed for mass production rather than adapting an existing model. Honda established the world's first fuel cell vehicle dealer network in 2008, and at the time was the only company able to lease hydrogen fuel cell vehicles to private customers.

The 2013 Hyundai Tucson FCEV, a modified Tucson, was introduced to the market as a lease-only vehicle, and Hyundai Motors claimed it was the world's first mass-produced hydrogen fuel cell vehicle. However, due to high prices and a lack of charging infrastructure, sales fell far short of initial plans, with only 273 units sold by the end of May 2015. Hyundai Nexo, which succeeded the Tucson in 2018, was selected as the "safest SUV" by the Euro NCAP in 2018, but In October 2024, Hyundai recalled all 1,600 Nexo vehicles sold in the US to that time due to a risk of fuel leaks and fire from a faulty "pressure relief device".

Toyota launched the world's first dedicated mass-produced fuel cell vehicle (FCV), the Mirai, in Japan at the end of 2014 and began sales in California, mainly the Los Angeles area and also in selected markets in Europe, the UK, Germany and Denmark later in 2015. The car has a range of 312 mi (502 km) and takes about five minutes to refill its hydrogen tank. The initial sale price in Japan was about 7 million yen ($69,000). Former European Parliament President Pat Cox estimated that Toyota would initially lose about $100,000 on each Mirai sold. At the end of 2019, Toyota had sold over 10,000 Mirais, but in 2024 (through November), Toyota's worldwide sales fell to 1,702 hydrogen fuel cell vehicles. Many automobile companies introduced demonstration models in limited numbers (see List of fuel cell vehicles and List of hydrogen internal combustion engine vehicles).

In 2013 BMW leased hydrogen technology from Toyota, and a group formed by Ford Motor Company, Daimler AG, and Nissan announced a collaboration on hydrogen technology development. In 2015, Toyota announced that it would offer all 5,680 patents related to hydrogen fuel cell vehicles and hydrogen fuel cell charging station technology, which it has been researching for over 20 years, to its competitors free of charge to stimulate the market for hydrogen-powered vehicles. By 2017, however, Daimler had abandoned hydrogen vehicle development, and most of the automobile companies developing hydrogen cars had switched their focus to battery electric vehicles. By 2020, all but three automobile companies had abandoned plans to manufacture hydrogen cars. The Honda CR-V e:FCEV became available, for lease only, in very limited quantities in 2024.

A significant number of the public hydrogen fuel stations in the California are not able to dispense hydrogen. In 2024, Mirai owners filed a class action lawsuit in California over the lack of availability of hydrogen available for fuel cell electric cars, alleging, among other things, fraudulent concealment and misrepresentation as well as violations of California’s false advertising law and breaches of implied warranty.

Heavy trucks

The International Energy Agency's 2022 net-zero emissions scenario sees hydrogen meeting approximately 30% of heavy truck energy demand in 2050, mainly for long-distance heavy freight (with battery electric power accounting for around 60%).

United Parcel Service began testing of a hydrogen powered delivery vehicle in 2017. In 2020, Hyundai began commercial production of its Xcient fuel cell trucks and shipped ten of them to Switzerland.

In 2022 in Australia, five hydrogen fuel cell class 8 trucks were placed into use to transport zinc from Sun Metals' Townsville mine to the Port of Townsville, Queensland, to be shipped around the world.

Aeroplanes

Some publications project hydrogen may be used in shipping and jetplanes, while others predict that biofuels and batteries will have more commercial success. Companies such as Boeing, Lange Aviation, and the German Aerospace Center are pursuing hydrogen as fuel for crewed and uncrewed aeroplanes. In February 2008 Boeing tested a crewed flight of a small aircraft powered by a hydrogen fuel cell. Uncrewed hydrogen planes have also been tested. For large passenger aeroplanes, The Times reported that "Boeing said that hydrogen fuel cells were unlikely to power the engines of large passenger jet aeroplanes but could be used as backup or auxiliary power units onboard."

In July 2010, Boeing unveiled its hydrogen-powered Phantom Eye UAV, powered by two Ford internal-combustion engines that have been converted to run on hydrogen.

Ships

As of 2019 hydrogen fuel cells are not suitable for propulsion in large long-distance ships but are being considered as a range-extender for smaller, short-distance, low-speed electric vessels, such as ferries. Hydrogen in ammonia is being considered as a long-distance fuel.

Buses

Fuel-cell buses were trialed in Ursus Lublin in 2017. Solaris Bus & Coach introduced its Urbino 12 hydrogen electric buses in 2019. Several dozen were ordered. The first city in the U.S. to have a fleet of hydrogen powered buses was Champaign, Illinois, when in 2021 the Champaign–Urbana Mass Transit District ordered two New Flyer XHE60 articulated hydrogen fuel cell buses, with 10 more New Flyer XHE40 buses added in 2024.

In 2022, the city of Montpellier, France, cancelled a contract to procure 51 buses powered by hydrogen fuel cells, when it found that "the cost of operation for hydrogen [buses] is 6 times the cost of electricity". By 2025, most hydrogen bus programs in Europe had been cancelled or fuel cell bus purchases discontinued.

Fork trucks

A hydrogen internal combustion engine (or "HICE") forklift or HICE lift truck is a hydrogen fueled, internal combustion engine-powered industrial forklift truck used for lifting and transporting materials. The first production HICE forklift truck based on the Linde X39 Diesel was presented at an exposition in Hannover on May 27, 2008. It used a 2.0 litre, 43 kW (58 hp) diesel internal combustion engine converted to use hydrogen as a fuel with the use of a compressor and direct injection.

In 2013 there were over 4,000 fuel cell forklifts used in material handling in the US. As of 2024, approximately 50,000 hydrogen forklifts are in operation worldwide (the bulk of which are in the U.S.), as compared with 1.2 million battery electric forklifts that were purchased in 2021.

Most companies in Europe and the US do not use petroleum powered forklifts, as these vehicles work indoors where emissions must be controlled and instead use electric forklifts. Fuel-cell-powered forklifts can be refueled in 3 minutes. They can be used in refrigerated warehouses, as their performance is not degraded by lower temperatures. The fuel cell units are often designed as drop-in replacements.

Trams and trains

In the International Energy Agency’s 2022 Net Zero Emissions Scenario, hydrogen is forecast to account for 2% of rail energy demand in 2050, while 90% of rail travel is expected to be electrified by then (up from 45% today). Hydrogen’s role in rail would likely be focused on lines that prove difficult or costly to electrify.

In March 2015, China South Rail Corporation (CSR) demonstrated a hydrogen fuel cell-powered tramcar at an assembly facility in Qingdao. Tracks for the new vehicle were built in seven Chinese cities. In northern Germany in 2018 fuel-cell powered Coradia iLint trains were first placed into service; excess power is stored in lithium-ion batteries.

By 2025, hydrogen powered trains had also been introduced in France and Sweden; in India, a Hydrogen train with 1200 hp, capable of carrying 2,600 passengers, is set to run between Sonipat and Jind in Haryana. However, the same year there was bad news for some of Europe's hydrogen train companies: France's Alstom announced that it is halting development of hydrogen trains and redeploying some research staff with the withdrawal of government funding, and in Germany, Rhine-Main Transport Authority withdrew its 18 hydrogen-powered trains after "repeated technical issues with the hydrogen fuel cells"; Siemens Mobility has also had problems with its hydrogen trains.

Bicycles and stand-up scooters

In 2007, Pearl Hydrogen Power Source Technology Co of Shanghai, China, demonstrated a PHB hydrogen bicycle. In 2014, Australian scientists from the University of New South Wales presented their Hy-Cycle model. The same year, Canyon Bicycles started to work on the Eco Speed concept bicycle.

In 2017, Pragma Industries of France developed a bicycle that was able to travel 100 km on a single hydrogen cylinder. In 2019, Pragma announced that the product, "Alpha Bike", has been improved to offer an electrically assisted pedalling range of 150 km, and the first 200 of the bikes are to be provided to journalists covering the 45th G7 summit in Biarritz, France.

In 2020, Alles over Waterstof developed a 2-wheel hydrogen powered stand-up scooter. The stand-up scooter has a range of over 20 km on 15 grams of hydrogen. It uses a swappable 1 litre 200 bar hydrogen cylinder. In 2021 the company developed a hydrogen powered cargo-bike, using a static 3 litre 300 bar refillable hydrogen cylinder. The HydroCargo bike has a range of up to 100 km on 80 grams of hydrogen.

Lloyd Alter of TreeHugger responded to the announcement, asking "why … go through the trouble of using electricity to make hydrogen, only to turn it back into electricity to charge a battery to run the e-bike [or] pick a fuel that needs an expensive filling station that can only handle 35 bikes a day, when you can charge a battery powered bike anywhere. [If] you were a captive fleet operator, why [not] just swap out batteries to get the range and the fast turnover?"

Military vehicles

General Motors' military division, GM Defense, focuses on hydrogen fuel cell vehicles. Its SURUS (Silent Utility Rover Universal Superstructure) is a flexible fuel cell electric platform with autonomous capabilities. Since April 2017, the U.S. Army has been testing the commercial Chevrolet Colorado ZH2 on its U.S. bases to determine the viability of hydrogen-powered vehicles in military mission tactical environments.

Motorcycles and scooters

ENV develops electric motorcycles powered by a hydrogen fuel cell, including the Crosscage and Biplane. Other manufacturers as Vectrix are working on hydrogen scooters. Finally, hydrogen-fuel-cell-electric-hybrid scooters are being made such as the Suzuki Burgman fuel-cell scooter and the FHybrid. The Burgman received "whole vehicle type" approval in the EU. The Taiwanese company APFCT conducted a live street test with 80 fuel-cell scooters for Taiwan's Bureau of Energy.

Auto rickshaws

Hydrogen auto rickshaw concept vehicles have been built by Mahindra HyAlfa and Bajaj Auto.

Quads and tractors

H-Due, made by Autostudi S.r.l, is a hydrogen-powered quad capable of transporting 1-3 passengers. A concept for a hydrogen-powered tractor has been proposed.

Auto racing

A record of 207.297 miles per hour (333.612 km/h) was set by a prototype Ford Fusion Hydrogen 999 Fuel Cell Race Car at the Bonneville Salt Flats, in August 2007, using a large compressed oxygen tank to increase power. The land-speed record for a hydrogen-powered vehicle of 286.476 miles per hour (461.038 km/h) was set by Ohio State University's Buckeye Bullet 2, which achieved a "flying-mile" speed of 280.007 miles per hour (450.628 km/h) at the Bonneville Salt Flats in August 2008.

In 2007, the Hydrogen Electric Racing Federation was formed as a racing organization for hydrogen fuel cell-powered vehicles. The organization sponsored the Hydrogen 500, a 500-mile race.

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