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Kitchen knife

Knives intended for use in the process of preparing food

  • 33 min read
  • 10 chapters

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Through Knife, Germany and Japan

Historically, knives were made in 'knife cities' that are noted for being the best at their production in that country with the pre-emininent, in Europe, being: Sheffield in Yorkshire, North of England; Thiers, Puy-de-Dôme in the Auvergne of France; Solingen in the Northern Rhineland of Germany; and Eskilstuna of Södermanland in Sweden. Each of these produced knives in a styles particular to the city, with Thiers especially being noted for the French point of Laguiole and steak knives. Whereas in Japan, there are many dispersed centres of kitchen knife production due to diversification that followed in wake of legislation restricting the production of sword-making. These are Tsubame-Sanjō in Niigata Prefecture, Seki in Gifu Prefecture, Sakai in Osaka Prefecture, Takefu-Echizen in Fukui Prefecture, and Tosa in Kōchi Prefecture amongst a number of others. Each area have their own style of knife, with Sakai in Osaka favouring the 'sheep's foot' or drop point, in contrast to the square-tipped style of Edo, modern-day Tokyo.

Construction

Material

  • Steel is an alloy of iron and carbon is the most common among blade materials and comes in many forms:
    • Carbon steel is an alloy that often includes other elements such as vanadium and manganese. Carbon steel commonly used in knives has around 1% carbon (such as AISI 1095 − an American Iron and Steel Institute standard grade) that is inexpensive and holds its edge well. Good carbon steel will take a sharp edge, but is not so hard as to be difficult to sharpen, normally being easier to resharpen than many grades of stainless steels. The blades should be cleaned, dried, and lubricated after each use, but they are vulnerable to stains and rust, though over time, the steel will acquire a dark patina of oxidation which will prevent corrosion. New carbon-steel knives may impart a metallic or 'iron' taint to acidic foods.
    • Stainless steel is an alloy of iron, approximately 10→15% chromium, usually with nickel and molybdenum, with only a small amount of carbon. Typical stainless steel knives are made of 420 stainless, a high-chromium stainless steel alloy often used in flatware. Some stainless steels may be softer than carbon steel, but this makes it easier to sharpen. Stainless steel knives resist corrosion and rust far better than carbon steel knives.
    • High-carbon stainless steel is a stainless steel alloy with a relatively high amount of carbon compared to other stainless alloys. For example, AISI 420 grade stainless steel normally contains 0.15% by weight of carbon, but the 420HC variant used for cutlery has 0.4% to 0.5%. The increased carbon content is intended to provide the best attributes of carbon steel and ordinary stainless steel. High carbon stainless steel blades do not discolour or stain, and maintain a sharp edge for a reasonable time. Most 'high-carbon' stainless blades are made of more expensive alloys than less-expensive stainless knives, often including amounts of cobalt, molybdenum, vanadium, and other components intended to increase strength, edge-holding, and cutting ability.
    • Laminated steel blades combine the advantages of a hard, but brittle steel which will hold a good edge that can easily be damaged and chipped, with a tougher steel less susceptible to damage and chipping, but incapable of taking a good edge. The hard steel is sandwiched (laminated) and protected between layers of the tougher steel. The hard steel forms the edge of the blade; it will take a more acute grind than a softer steel, and will stay sharp longer. The core and the spine of the blade of soft steel − tough and resilient, but flexible − will normally make up most of the blade and the flats or sides will be either a medium or hard steel to give a good surface that can take finish, such as a hammered surface. All these blade sections are forge-welded together. In Japanese blades, this construction is known as san mai, (as seen in the upper right and lower left diagram examples on the table). Lamination can also be achieved through the time-consuming multiple folding of a two or more pieces of steel − at least one a high quality hard steel and another a tough and resilient soft steel − that is forge worked many times over, refolding until dozens of layers are made across the thickness of the blade and the surface is then acid-etched to bring out the pattern of marbling, as found in the high quality Damascus steel blades.
  • Titanium is much lighter and highly corrosion-resistant, but not harder than steel. However, it is more flexible than steel, especially in alloy, when doped with elements like nickel. Titanium carbide and titanium nitride are both extremely hard and coatings or inclusions of these may be sintered in forging into the edge of the blade, but they are greatly prone to fracturing and chipping. Titanium does not impart any flavour to food. Typically, it is very expensive and not well suited to kitchen cutlery, so not widely available.
  • Ceramic blades are made from sintered zirconium dioxide, and are extremely hard, but brittle, retaining their sharp edge for a long time. They are low in mass, do not impart any taste to food and do not corrode. They are suitable for slicing fruit, vegetables, and boneless meat. Ceramic knives are best used as a specialist kitchen utensil. Manufacturing improvements have reduced the brittleness, but because of their hardness and brittle edges, sharpening requires specialist equipment and techniques.
  • Plastic blades are usually not very sharp and are mainly used to cut through vegetables, especially salads, without causing discolouration. They are often used for children's training knives as they are not sharp enough to cut deeply into flesh, but can scratch or even possibly cut skin.

Blade manufacturing

Steel blades can be manufactured either by being forged or stamped.

  • Hand-forged blades are made in a multi-step process by skilled manual labor. A piece of steel alloy is heated to a high temperature, and pounded while hot to form it. The blade is then heated above critical temperature (which varies between alloys), quenched in an appropriate liquid, and tempered to the desired hardness. Commercially, 'forged' blades may receive as little as one blow from a hammer between dies, to form features such as the 'bolster' in a blank. After forging and heat-treating, the blade is polished and sharpened. Forged blades are typically thicker and heavier than stamped blades, which is sometimes advantageous.
  • Stamped blades are cut to shape directly from cold-rolled steel, heat-treated for strength, then ground, polished, and sharpened. Stamped blades can often, but not always, be identified by the absence of a bolster.

Type of edge

The edge of the knife can be sharpened to a cutting surface in a number of different ways. There are three main features:

  • the grind — what a cross-section looks like
  • the profile — whether the edge is straight or serrated, and straight, curved or recurved
  • away from edge — how the blade is constructed away from the edge

Grind

Profile

Kitchen knives generally either feature a curve near the tip, as in a chef's knife, or are straight for their entire length. The edge itself may be generally smooth or 'straight' edge, or it may be serrated or scalloped with 'teeth'. Lastly, the point may differ in shape:

  • the round point is usually found on long thin slicing knives, such ham and salmon slicers, as well as palette knives
  • the square point is found on cleavers, along with knives of the Tokyo/Edo-style: usuba, nakiri, and takohiki sashimi bōchō
  • the triangular point, most closely associated with German manufacture becoming the most common on Western knives as it is sharp, found on parers, utility, and chef's knives, as well as the Japanese knives deba bōchō and yanagiba sashimi bōchō
  • the drop point − also called 'sheep's foot' − with the tip curving down to the blade edge being common in the Osaka-style of usuba, nakiri, and santoku knives
  • the French point with the blade edge rising in an upwards curve and is characteristic of boning and steak knives from Thiers, Puy-de-Dôme and Laguiole, Aveyron in Occitania

Serrations

Serrated blade knives have a wavy, scalloped, or fine-toothed saw-like blade. Serrations help when cutting things that are firm on the outside and soft on the inside (such as bread or tomatoes); the saw-like action breaks the surface more easily than anything except the sharpest of smooth blades. They are also particularly good on fibrous foods such as celery or cabbage. Serrated knives cut much better than plain-edge blade knives when dull, so they do not require frequent sharpening, and are sometimes used to make steak knives which do not need frequent sharpening. However, they are not readily sharpened properly by a user, requiring specialized equipment, and may never be resharpened during their useful life. Serrations are often used to improve the cutting ability of a less-expensive blade not capable of taking and keeping a sharp edge, usually having a thin, polished blade designed to minimise friction. A serrated knife is more practical for a user who is not prepared to sharpen it frequently; a well-maintained and sharpened smooth edge is keener. Some companies have names for their own serration patterns and apply them to an entire line of knives. Examples are the Cutco Double-D edge and the Henckels Eversharp Pro series.

Indentations

Away from the edge, a knife most simply has either a rectangular or wedge-shaped cross-section (saber grind v. flat grind), but may also have indentations, whose purpose is to reduce adhesion of the food to the blade. This is widely found in Japanese knives, and in the West is particularly found in meat carving knives, though also in knives for soft cheese, and some use for vegetables.

These indentations take many forms:

  • Granton knives have shallow curved fluted hollows or broad grooves ground into the edge that alternate on either side of the knife and extend from the edge towards the middle of the blade. This design was developed and patented in 1928 by William Grant & Sons Ltd. A similar design, kullenschliff (kulle is Swedish for hill; schliff meaning "cut" or grind in German), has oval fluting (kuhlen) hollowed-out of one or both sides of the blade above the edge. The Granton design is normally found on meat carving knives but have recently appeared on other types of knives, especially Western variations of the Japanese santoku. The indentations require a certain thickness, so they are more frequently used on thicker, softer blades, rather than on thin, hard ones. The design of flute-sided blades is an attempt to ease the cutting and separation of meats, cheese, and vegetables through reducing the adhesion, by allowing some air between the blade and the food.
  • Urasuki is a common feature of Japanese kitchen knives. While Japanese kitchen knives initially appear as a simple chisel grind (flat on the side facing the food, angled on the other), the apparently flat side is subtly concave, to reduce adhesion, and, further, the apparent chisel cut of the edge is actually a small bevel, as otherwise the edge would be weakened by the concave area above.
  • Holes may also be found in a blade, to reduce adhesion still further. These are most found in knives for soft cheese, which is particularly sticky.

Sharpening

The edge of a knife gradually loses its sharpness, which can be restored by sharpening. For many types of knives (e.g., butter knives) this is not relevant. Knives with smooth edges can be sharpened by the user; knives with any form of serrated edge should ideally be sharpened with specialist equipment, although the useful life of a serrated knife can be extended by simple sharpeners, even if they damage the edge.

Handle

The handles of kitchen knives can be made from a number of different materials, each of which has advantages and disadvantages.

  • Wood handles provide good grip, and most people consider them to be the most attractive. They are, however, slightly more difficult to care for as they must be cleaned more thoroughly and occasionally treated with mineral oil. Most wood handles, especially those of ordinary varnished hardwood, do not resist water well, and will crack or warp with prolonged exposure to water. They should be hand-washed for that reason.
  • Plastic handles are more easily cared for than wooden handles and do not hold microbes as well as wood. However, plastics may also be less resistant to ultraviolet damage and may become brittle over time, resulting in cracking. Some plastics are also slippery in the hand. The material is lighter than most other materials, which may result in a knife that is off-balance or too light for some tastes. With its high resistance to heat, silicone rubber-covered handles were introduced to reduce the problem of plastic handles accidentally burning or melting on hot surfaces and they also have the advantage of being not becoming slippery when wet.
  • Composite, such as 'pakka wood', are made from laminated wood or other material composites impregnated with plastic resin. There is no need to oil as they are waterproof, so will not splinter or warp. Composite handles are considered by many chefs to be the best choice because they are as easy to care for and as sanitary as plastic, they have the appearance, weight, and grip of hardwood, and are more durable than either being both more resilient to heat and less slippery when wet. They often have a laminated, grained, polished appearance, and may have intense or varied hues.
  • Stainless steel handles are the most durable of all handles, as well as the most sanitary. However, it can be considered slippery in the hand, especially when wet, so to counter this, manufacturers make handles with ridges, bumps, or indentations to provide extra grip. One disadvantage of some all-metal handles is that knife mass usually increases considerably, affecting the knife's balance and increasing hand and wrist fatigue. Knife manufacturers address this issue by producing hollow-handled knives.

The shapes of handles differ widely between Western and Oriental knives in their traditional forms, though with the merging of these styles, this has become less pronounced. Traditionally, Western knives are bilaterally flatted on the sides, to facilitate the riveting of the handle, and have a moulded form for comfort beneath. Often there is a lip at the butt of the handle, which gives the knife a better grip and prevents slipping. Whereas Oriental knives are circular, oval, or rounded octagonal, or even D-shaped in cross-section, usually with a slight taper towards the blade, but otherwise typically with little shaping or moulding to the blade.

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