Lably
Skip to content

Related on Lably

Through Electromagnetic radiation, Microwave and Frequency

The development of the cavity magnetron in the United Kingdom made possible the production of electromagnetic waves of a small enough wavelength (microwaves) to efficiently heat up water molecules. American electrical engineer Percy Spencer is generally credited with developing and patenting the world's first commercial microwave oven, the Raytheon "Radarange", which was first sold in 1947. He based it on British radar technology which had been developed before and during World War II.

Raytheon later licensed its patents for a home-use microwave oven that was first sold by Tappan in 1956, but it was still too large and expensive for general home use. Sharp Corporation introduced the first microwave oven with a turntable between 1964 and 1966, this feature created more even heating than the earlier microwave stirrer feature. The countertop microwave oven was introduced in 1967 by the Amana Corporation, which was, at the time, owned by Raytheon. After microwave ovens became affordable for residential use in the late 1970s, their use spread into residential kitchens around the world, and prices fell rapidly during the 1980s. In addition to cooking food, microwave ovens are used for heating in many industrial processes.

Microwave ovens are a common kitchen appliance in households and kitchens and are popular for reheating previously cooked foods and cooking a variety of different foods. They rapidly heat foods which can easily burn or turn lumpy if cooked rapidly in conventional pans, such as butter, fats, chocolate, or porridge. Microwave ovens usually do not directly brown or caramelize food, since they rarely attain the necessary temperature to produce Maillard reactions. Exceptions occur in cases where the oven is used to heat frying-oil and other oily items (such as bacon), which attain far higher temperatures than that of boiling water.

Microwave ovens have a limited role in professional cooking, because the boiling-range temperatures of a microwave oven do not produce the flavorful chemical reactions that frying, browning, or baking at a higher temperature produces. However, there are hybrid appliances that combine infrared radiation, hot air, and microwaves, such as convection microwave ovens.

History

Early developments

The exploitation of high-frequency radio waves for heating substances was made possible by the development of vacuum tube radio transmitters around 1920. By 1930 the application of short waves to heat human tissue had developed into the medical therapy of diathermy. At the 1933 Chicago World's Fair, Westinghouse demonstrated the cooking of foods between two metal plates attached to a 10 kW, 60 MHz shortwave transmitter. The Westinghouse team, led by I. F. Mouromtseff, found that foods like steaks and potatoes could be cooked in minutes.

The 1937 United States patent application by Bell Laboratories states:

This invention relates to heating systems for dielectric materials and the object of the invention is to heat such materials uniformly and substantially simultaneously throughout their mass. ... It has been proposed therefore to heat such materials simultaneously throughout their mass by means of the dielectric loss produced in them when they are subjected to a high voltage, high frequency field.

However, lower-frequency dielectric heating, as described in the aforementioned patent, is (like induction heating) an electromagnetic heating effect, the result of the so-called near-field effects that exist in an electromagnetic cavity that is small compared with the wavelength of the electromagnetic field. This patent proposed radio frequency heating, at 10 to 20 megahertz (wavelength 30 to 15 meters, respectively). Heating from microwaves that have a wavelength that is small relative to the cavity (as in a modern microwave oven) is due to "far-field" effects that are due to classical electromagnetic radiation that describes freely propagating light and microwaves suitably far from their source. Nevertheless, the primary heating effect of all types of electromagnetic fields at both radio and microwave frequencies occurs via the dielectric heating effect, as polarized molecules are affected by a rapidly alternating electric field.

Cavity magnetron

The invention of the cavity magnetron made possible the production of electromagnetic waves of a small enough wavelength (microwaves). The cavity magnetron was a crucial component in the development of short wavelength radar during World War II. In 1937–1940, a multi-cavity magnetron was built by British physicist Sir John Turton Randall, FRSE and coworkers, for the British and American military radar installations in World War II. A higher-powered microwave generator that worked at shorter wavelengths was needed, and in 1940, at the University of Birmingham in England, Randall and Harry Boot produced a working prototype. They invented a valve that could produce pulses of microwave radio energy at a wavelength of 10 cm, an unprecedented discovery.

Sir Henry Tizard traveled to the US in late September 1940 to offer Britain's most valuable technical secrets including the cavity magnetron in exchange for US financial and industrial support (see Tizard Mission). An early 6 kW version, built in England by the General Electric Company Research Laboratories, Wembley, London, was given to the U.S. government in September 1940. The cavity magnetron was later described by American historian James Phinney Baxter III as "[t]he most valuable cargo ever brought to our shores". Contracts were awarded to Raytheon and other companies for the mass production of the cavity magnetron.

Discovery

In 1945, the heating effect of a high-power microwave beam was independently and accidentally discovered by Percy Spencer, an American self-taught engineer from Howland, Maine. While employed at Raytheon, he noticed that microwaves from an active radar set he was working on started to melt a candy bar he had in his pocket. The first food deliberately cooked by Spencer was popcorn, and the second was an egg, which exploded in the face of one of the experimenters.

To verify his finding, Spencer created a high-density electromagnetic field by feeding microwave power from a magnetron into a metal box from which it had no way to escape. When food was placed in the box with the microwave energy, the temperature of the food rose rapidly. On October 8, 1945, Raytheon filed a United States patent application for Spencer's microwave cooking process, and an oven that heated food using microwave energy from a magnetron was soon placed in a Boston restaurant for testing.

Public demonstration, 1946

On 7 October 1946, Raytheon showed two "Radarange" units to the press at the Waldorf-Astoria in New York City. Aimed initially for commercial use, one unit was designed for "for limited baking in sandwich shops," the other "for the preparation of frozen foods and designed for planes"—to enable serving a "complete meal on a single plate." Projected retail cost was then $1250. On 30 December 1946, the Federal Communications Commission approved the 2450 megacycle (megahertz) frequency for Raytheon's new product.

Commercial availability

In 1947, Raytheon built the "Radarange", the first commercially available microwave oven. It was almost 1.8 metres (5 ft 11 in) tall, and weighed 340 kilograms (750 lb). It consumed 3 kilowatts, about three times as much as today's microwave ovens, and was water-cooled. The name was the winning entry in an employee contest. Because Raytheon was continuously refining the early models of its Radarange, early models were at first leased—rather than sold—to hotels and restaurants. The cost was publicized as $5/day ($150/month). By March 1948 about 100 units were in commercial use in the U.S., including some factory cafeterias.

By early 1952 the Pennsylvania Railroad was advertising use of the Radarange on several of its eastern U.S. lines. The ocean liner SS United States was Radarange-equipped as well. On 23 March 1952, the Radarange was demonstrated on KTTV (Los Angeles). An early Radarange was installed (and remains) in the galley of the nuclear-powered passenger/cargo ship NS Savannah.

In 1953-54, as actual home-version production grew nearer, demonstrator models were placed in select Raytheon TV-radio-appliance dealerships in several states.

In late 1954 a Raytheon VP disclosed $3500 pricing of its commercial units, while pledging that consumer models “to be manufactured by various stove companies in cooperation with Raytheon” would be marketed within a few months, priced at about $1000.

The Tappan Stove Co. (Mansfield, OH ) had been licensed by Raytheon in 1952 to develop and market consumer microwave ovens. One was exhibited in New York on 27 October 1955; Tappan had already had prototype models—freestanding and in-wall—in use by Mansfield housewives for the better part of a year.

Though Tappan had once pledged an early-1956 release, U.S. appliance dealers began exhibiting the “Tappan Electronic Oven” only in April 1956, typically advertised at $1250. Tappan eventually produced several variations of its built-in model under contract to Whirlpool, Westinghouse, and other major appliance manufacturers looking to add matching microwave ovens to their conventional oven line. Due to cost and maintenance needs (some units were water-cooled) sales were limited.

Japan's Sharp Corporation began manufacturing microwave ovens in 1961. Between 1964 and 1966, Sharp introduced the first microwave oven with a turntable, an alternative means to promote more even heating of food. In 1965, Raytheon, looking to expand their Radarange technology into the home market, acquired Amana to provide more manufacturing capability. In 1967, they introduced the first popular home model, the countertop Radarange, at a price of US$495 ($5,000 in 2025 dollars). Unlike the Sharp models, a motor driven mode stirrer in the top of the oven cavity rotated allowing the food to remain stationary.

Residential use

While uncommon today, combination microwave-ranges were offered by major appliance manufacturers through much of the 1970s as a natural progression of the technology. Both Tappan and General Electric offered units that appeared to be conventional stove top/oven ranges, but included microwave capability in the conventional oven cavity. Such ranges were attractive to consumers since both microwave energy and conventional heating elements could be used simultaneously to speed cooking, and there was no loss of countertop space. The proposition was also attractive to manufacturers as the additional component cost could better be absorbed compared with countertop units where pricing was increasingly market-sensitive.

By 1972, Litton (Litton Atherton Division, Minneapolis) introduced two new microwave ovens, priced at $349 and $399, to tap into the market estimated at $750 million by 1976, according to Robert I Bruder, president of the division. While prices remained high, new features continued to be added to home models. Amana introduced automatic defrost in 1974 on their RR-4D model, and was the first to offer a microprocessor controlled digital control panel in 1975 with their RR-6 model.

The late 1970s saw an explosion of low-cost countertop models from many major manufacturers.

In addition to cooking food, microwave ovens are used for heating in many industrial processes. Formerly found only in large industrial applications, microwave ovens increasingly became a standard fixture of residential kitchens in developed countries. By 1986, roughly 25% of households in the U.S. owned a microwave oven, up from only about 1% in 1971; the U.S. Bureau of Labor Statistics reported that over 90% of American households owned a microwave oven in 1997. In Australia, a 2008 market research study found that 95% of kitchens contained a microwave oven and that 83% of them were used daily. In Canada, fewer than 5% of households had a microwave oven in 1979, but more than 88% of households owned one by 1998. In France, 40% of households owned a microwave oven in 1994, but that number had increased to 65% by 2004.

Adoption has been slower in less-developed countries, as households with disposable income concentrate on more important household appliances like refrigerators and ovens. In India, for example, only about 5% of households owned a microwave oven in 2013, well behind refrigerators at 31% ownership. However, microwave ovens are gaining popularity. In Russia, for example, the number of households with a microwave oven grew from almost 24% in 2002 to almost 40% in 2008. Almost twice as many households in South Africa owned microwave ovens in 2008 (38.7%) as in 2002 (19.8%). Microwave oven ownership in Vietnam in 2008 was at 16% of households, versus 30% ownership of refrigerators; this rate was up significantly from 6.7% microwave oven ownership in 2002, with 14% ownership for refrigerators that year.

Consumer household microwave ovens usually come with a cooking power of between 600 and 1200 watts. Microwave cooking power, also referred to as output wattage, is lower than its input wattage, which is the manufacturer's listed power rating.

The size of household microwave ovens can vary, but usually have an internal volume of around 20 liters (1,200 cu in; 0.71 cu ft), and external dimensions of approximately 45–60 cm (1 ft 6 in – 2 ft 0 in) wide, 35–40 cm (1 ft 2 in – 1 ft 4 in) deep and 25–35 cm (9.8 in – 1 ft 1.8 in) tall. Countertop microwaves vary in weight 23 – 45 lbs.

Simply radiating microwaves into a chamber intrinsically results in very uneven energy distribution, over- and under-heating various parts of the food. Only the cheapest units lack mechanisms that mitigate this problem, requiring the user to more frequently stop the cooking to stir or move the food. For reasonably even heating, a microwave oven must have either multiple magnetrons, common in commercial units, a microwave stirrer, which is a fan-like mechanism in which microwave-reflective blades spin to vary the radiation pattern (usually at the top of the chamber, hidden above a microwave-transparent plastic cover), or a turntable, which effectively reduces the capacity of the oven to the space above the turntable, wasting at least nearly a quarter of the volume of a square chamber. Food is always placed above the bottom of the microwave-reflecting chamber, allowing microwave energy to reach the bottom of the food; in a flatbed unit the floor of the visible chamber is of a microwave-transparent material above the microwave-reflecting bottom, and in better units some of the microwave radiation enters through the transparent floor. In a non-flatbed unit there is either a glass tray shaped to fit the chamber, keeping the food some distance from the reflective bottom, or, in a unit with a turntable, the turntable itself is microwave-transparent and sits above the reflective bottom.

By position and type, US DOE classifies them as (1) countertop or (2) over the range and built-in (wall oven for a cabinet or a drawer model).

A conventional microwave oven has only one output power level, with intermediate power settings achieved using duty-cycle modulation, switching the magnetron on and off every few seconds, with more time on for higher settings. An inverter-type unit, however, can effectively sustain lower power output instead of switching full power on and off, heating food more evenly. Apart from offering superior cooking ability, these microwaves are generally more energy-efficient.

As of 2020, the majority of countertop microwave ovens (regardless of brand) sold in the United States were manufactured by the Midea Group.

Categories

Domestic microwave ovens are typically marked with the microwave-safe symbol, next to the device's approximate IEC 60705 output power rating, in watts (typically either: 600W, 700W, 800W, 900W, 1000W), and a voluntary Heating Category (A-E).

Sign in to keep reading

5 more chapters are free with a Lably account.

More in <span id="Tools and machinery"></span>Machinery and tools