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Nuclear marine propulsion

Propulsion system for marine vessels utilizing a nuclear powerplant

  • 15 min read
  • 6 chapters
The russian nuclear powered icebreaker Nuclear Ship "50 Years Since Victory" (50 Let Pobedy).
Anton Chmelev from St.-Petersburg, Russia · CC BY-SA 2.0

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Through Transmission (mechanical device), Soviet Union and Cold War

Compared to oil- or coal-fuelled ships, nuclear propulsion offers the advantage of very long intervals of operation before refueling. All the fuel is contained within the nuclear reactor, so no cargo or supplies space is taken up by fuel, nor is space taken up by exhaust stacks or combustion air intakes. The low fuel cost is offset by high operating costs and investment in infrastructure, however: nearly all nuclear-powered vessels are military, though several nuclear-powered icebreakers and cargo ships have been built.

Power plants

Basic operation of naval ship or submarine

Most naval nuclear reactors are of the pressurized water type, with the exception of a small number of liquid metal-cooled reactors deployed by the Soviet Union and United States during the Cold War. A primary water circuit transfers heat generated from nuclear fission in the fuel to a steam generator; this water is kept under pressure so it does not boil. This circuit operates at a temperature of around 250 to 300 °C (482 to 572 °F). Any radioactive contamination in the primary water is confined. Water is circulated by pumps; at lower power levels, reactors designed for submarines may rely on natural circulation of the water to reduce noise generated by the pumps.

The hot water from the reactor heats a separate water circuit in the steam generator. That water is converted to steam and passes through steam driers on its way to the steam turbine. Spent steam at low pressure runs through a condenser cooled by seawater and returns to liquid form. The water is pumped back to the steam generator and continues the cycle. Any water lost in the process can be made up by desalinated sea water added to the steam generator feed water.

In the turbine, the steam expands and reduces its pressure as it imparts energy to the rotating blades of the turbine. There may be many stages of rotating blades and fixed guide vanes. The output shaft of the turbine may be connected to a gearbox to reduce rotation speed, then a shaft connects to the vessel's propellers. In another form of drive system, the turbine turns an electrical generator, and the electric power produced is fed to one or more drive motors for the vessel's propellers. The Russian, United States, and British navies rely on direct steam turbine propulsion, while French and Chinese ships use the turbine to generate electricity for propulsion (turbo-electric transmission).

Some nuclear submarines have a single reactor, but Russian submarines have two, and so had USS Triton. Most American aircraft carriers are powered by two reactors, but USS Enterprise had eight. During the Cold War, the Soviet and U.S. Navies experimented with liquid metal-cooled reactors as these coolants allowed for higher power density, smaller and lighter reactor sizes, and improved thermal efficiency without requiring high-pressure plumbing. This includes the Soviet Alfa-class submarines which were powered by lead-bismuth cooled reactors, while the US military developed a sole liquid sodium-cooled reactor onboard the USS Seawolf. However, this trend has been discontinued in modern vessels in favour of the operational simplicity of light water cooling.

Differences from land power plants

Marine-type reactors differ from land-based commercial electric power reactors in several respects.

While land-based reactors in nuclear power plants produce up to around 1600 megawatts of net electrical power (the nameplate capacity of the EPR), a typical marine propulsion reactor produces no more than a few hundred megawatts. Some small modular reactors (SMR) are similar to marine propulsion reactors in capacity and some design considerations and thus nuclear marine propulsion (whether civilian or military) is sometimes proposed as an additional market niche for SMRs. Unlike for land-based applications where hundreds of hectares can be occupied by installations like Bruce Nuclear Generating Station, at sea tight space limits dictate that a marine reactor must be physically small, so it must generate higher power per unit of space. This means its components are subject to greater stresses than those of a land-based reactor. Its mechanical systems must operate flawlessly under the adverse conditions encountered at sea, including vibration and the pitching and rolling of a ship operating in rough seas. Reactor shutdown mechanisms cannot rely on gravity to drop control rods into place as in a land-based reactor that always remains upright. Salt water corrosion is an additional problem that complicates maintenance.

As the core of a seagoing reactor is much smaller than a power reactor, the probability of a neutron intersecting with a fissionable nucleus before it escapes into the shielding is much lower. As such, the fuel is typically more highly enriched (i.e., contains a higher concentration of 235U vs. 238U) than that used in a land-based nuclear power plant, which increases the probability of fission to the level where a sustained reaction can occur. Some marine reactors run on relatively low-enriched uranium, which requires more frequent refueling. Others run on highly enriched uranium, varying from 20% 235U, to the over 96% 235U found in U.S. submarines, in which the resulting smaller core is quieter in operation (a big advantage to a submarine). Using more-highly enriched fuel also increases the reactor's power density and extends the usable life of the nuclear fuel load, but is more expensive and a greater risk to nuclear proliferation than less-highly enriched fuel.

A marine nuclear propulsion plant must be designed to be highly reliable and self-sufficient, requiring minimal maintenance and repairs, which might have to be undertaken many thousands of miles from its home port. One of the technical difficulties in designing fuel elements for a seagoing nuclear reactor is the creation of fuel elements that will withstand a large amount of radiation damage. Fuel elements may crack over time and gas bubbles may form. The fuel used in marine reactors is a metal-zirconium alloy rather than the ceramic UO2 (uranium dioxide) often used in land-based reactors. Marine reactors are designed for long core life, enabled by the relatively high enrichment of the uranium and by incorporating a "burnable poison" in the fuel elements, which is slowly depleted as the fuel elements age and become less reactive. The gradual dissipation of the "nuclear poison" increases the reactivity of the core to compensate for the lessening reactivity of the aging fuel elements, thereby extending the usable life of the fuel. The compact reactor pressure vessel is provided with an internal neutron shield, which reduces the damage to the steel from constant neutron bombardment.

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